• Title/Summary/Keyword: Copper recovery

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Upgrading of Iron from Waste Copper Slag by A Physico-chemical Separation Process (Physico-chemical 분리 공정에 의한 폐동슬래그로부터 철의 품위향상)

  • Lee, Kwang-Seok;Jo, Seul-Ki;Shin, Doyun;Jeong, Soo-Bock;Lee, Jae-Chun;Kim, Byung-Su
    • Resources Recycling
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    • v.23 no.3
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    • pp.30-36
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    • 2014
  • A large amount of waste copper slag containing about 35 ~ 45% iron has been generated and discarded every year from pyrometallurgical processes for producing copper from copper concentrate. Thus, recovery of iron from the waste copper slag is of great interest for comprehensive use of mineral resource and reduction of environment problems. In this study, a physico-chemical separation process for upgrading iron from the waste copper slag discharged as an industrial waste has been developed. The process first crushes the waste copper slag below 1 mm (first crushing step), followed by carbon reduction at $1225^{\circ}C$ for 90 min (carbon reduction step). And then, resulting material is again crushed to $-104{\mu}m$ (second crushing step), followed by wet magnetic separation (wet magnetic separation step). Using the developed process, a magnetic product containing more than 66 wt.% iron was obtained from the magnetic separation under a magnetic field strength of 0.2 T for the waste copper slag treated by the reduction reaction. At the same conditions, the percentage recovery of iron was over 72%. The iron rich magnetic product obtained should be used as a iron resource for making pig iron.

Enhanced extraction of copper and nickel based on the Egyptian Abu Swayeil copper ore

  • Somia T. Mohamed;Abeer A. Emam;Wael M. Fathy;Amany R. Salem;Amr B. ElDeeb
    • Analytical Science and Technology
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    • v.37 no.1
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    • pp.63-78
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    • 2024
  • The continuous increasing of the global demand of copper and nickel metals raises the interest in developing alternative technologies to produce them from copper sulfide ore. Also, in line with Egypt's vision 2030 for achieving the sustainable socioeconomic development which aims at developing alternative and eco-friendly technologies for processing the Egyptian ores to produce these strategic products instead of its importing. These metals enhance the advanced electrical and electronic industries. The current work aims at investigating the recovery of copper and nickel from Abu Swayeil copper ore using pug leaching technique by sulfuric acid. The factors affecting the pug leaching process including the sulfuric acid concentration, leaching time and temperature have been investigated. The copper ore sample was characterized chemically using X-ray fluorescence (XRF) and scanning electron microscope (SEM-EDX). A response surface methodology develops a quadratic model that expects the nickel and copper leaching effectiveness as a function of three controlling factors involved in the procedure of leaching was also investigated. The obtained results showed that the maximum dissolution efficiency of Ni and Cu are 99.06 % and 95.30%, respectively which was obtained at the following conditions: 15 % H2SO4 acid concentration for 6 hr. at 250 ℃. The dissolution kinetics of nickel and copper that were examined according to heterogeneous model, indicated that the dissolution rates were controlled by surface chemical process during the pug leaching. The activation energy of copper and nickel dissolution were 26.79 kJ.mol-1 and 38.078 kJ.mol-1 respectively; and the surface chemical was proposed as the leaching rate-controlling step.

Nitric acid leaching of electronic scraps and the removal of free nitric acid from the leaching solution for the recovery of copper and tin. (전자(電子)스크랩에서 구리 및 주석의 회수(回收)를 위한 질산(窒酸) 침출(浸出) 및 침출액(浸出液)에서 유리질산(遊離窒酸) 제거(除去) 연구(硏究))

  • Ahn, Jae-Woo;Seo, Jae-Seong
    • Resources Recycling
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    • v.18 no.5
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    • pp.44-51
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    • 2009
  • Fundamental study has been made on the recovery of copper from the electronic scrap by hydrometallurgical process. Nitric acid was used as a leaching agent to dissolve the metals such as Cu, Sn, Pb, Fe etc. from the crushed electronic scraps. TBP was employed to extract nitric acid from the strong nitric acid leaching solutions and to reclaim nitric acid. From the experimental results, Cu was effectively leached by 3.0-4.0 M nitric acid. And 95% of nitric acid in the leaching solution was extracted by 60% TBP, and 98% of nitric acid was stripped from the loaded organic phase by distilled water and it was possible to reuse as a leaching agent.

Low Temperature Pyrolysis for Valuable Resources Recovery from Waste Wire (I) (폐전선으로부터 유가자원 회수를 위한 저온열분해(I))

  • Han, Seong-Kuk;Kim, Jae-Yong
    • Applied Chemistry for Engineering
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    • v.20 no.2
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    • pp.223-226
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    • 2009
  • In this study, we investigated the recovery of copper and synthetic fuel from the waste wire by low temperature pyrolysis which can overcome problems of the recent incineration methods. Through thermal decomposition process of waste wire, we achieved the big advantage of getting usable resources as the forms of copper and fuel with a very high value. The TG/DTA and small-scale reaction experiments were carried out to determine an optimum temperature for waste wire pyrolysis. And the pyrolysis was done at 350, 450, and $550^{\circ}C$, respectively, and heating rate of the TG/DTA was $5^{\circ}C/min$ untill $700^{\circ}C$. The result shows that the optimum temperature range for dehydrochlorination of PVC was $280{\sim}350^{\circ}C$, as a lower temperature range than $400{\sim}550^{\circ}C$ of PE and PP. Practically over 95% of copper metal and synthetic fuel, which has the 8027 kcal/kg as a calorific value, were recovered from the waste wire samples.

EXHAUST GAS HEAT RECOVERY SYSTEM FOR PLANT BED HEATING IN GREENHOUSE PRODUCTION

  • Kim, Y.J.;Ryou, Y.S.;Rhee, K.J.;Kang, G.C.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11c
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    • pp.639-646
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    • 2000
  • Hot air heater with light oil combustion is the most common heater for greenhouse heating in the winter season in Korea. However, since the heat efficiency of the heater is about 80%, considerable unused heat in the form of exhaust gas heat discharges to atmosphere. In order to capture this exhaust gas heat a heat recovery system for plant bed heating in the greenhouse was built and tested in the hot air heating system of greenhouse. The system consists of a heat exchanger made of copper pipes, ${\phi}\;12.7{\times}0.7t$ located inside the rectangular column of $330{\times}330{\times}900mm$, a water circulation pump, circulation plastic pipe and a water tame The total heat exchanger area is $1.5m^2$, calculated considering the heat exchange amount between flue gas and water circulated in the copper pipes. The system was attached to the exhaust gas path. The heat recovery system was designed as to even recapture the latent heat of flue gas when exposing to low temperature water in the heat exchanger. According to performance test it can recover 45,200 to 51,000kJ/hr depending on the water circulation rates of 330 to $690{\ell}$/hr from the waste heat discharged. The exhaust gas temperature left from the heat exchanger dropped to $100^{circ}C$ from $270^{circ}C$ by the heat exchange between the water and the flue gas, while water gained the difference and temperature increased to $38^{circ}C$ from $21^{circ}C$ at the water flow rate of $690{\ell}$/hr. And, the condensed water amount varies from 16 to $43m{\ell}$ at the same water circulation rates. This condensing heat recovery system can reduce boiler fuel consumption amount in a day by 34% according to the feasibility study of the actual mimitomato greenhouse. No combustion load was observed in the hot air heater.

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A Basic Study on the Recovery of Copper, Lead, and Zinc Minerals (동(銅), 연(鉛), 아연광물(亞鉛鑛物)의 회수(回收)에 관(關)한 기초적(基礎的) 연구(硏究))

  • Lee, Jai-Jang
    • Journal of Industrial Technology
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    • v.1
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    • pp.35-38
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    • 1981
  • The conclutions arrived at as a result of experimental work are as follow; 1. The use of kerosene as a collector was found essential to produce a good recovery of chalcopyrite, galena and zincblende under the condition of high pH(below 2). 2. Temperature doesn't seemingly effect the flotation of chalcopyrite, galena and zincblende. 3. The minimum concentration of kerosene as a collecter was 26mg kerosene per liter of solution.

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The Survey on Froth Floatation of Low Grade Copper Ore from the Australia (호주산 저품위 동광의 부유선별에 관한 특성조사)

  • Kim, Joon Soo;Kim, Woo Jin;Hwang, Ha;Kim, Myong Jun;Kim, Wantae
    • Resources Recycling
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    • v.25 no.6
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    • pp.98-104
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    • 2016
  • The purpose of this study is to obtain an optimum condition of the concentrate by floatation using Australian low grade copper ore of suitable particle size by crushing, grinding and sizing. The effect of the dosage of collector, activator, depressant and change of acidity on the floatation was investigated. The floatation conditions comprising of pH 9.0 acidity, 500g/t $CuSO_4{\cdot}5H_2O$ activator, 500g/t K.E.X. collector, 1500g/t $Na_2SO_3$ depressant and 25wt.% plup density were optimized. Grade and recovery of copper in the concentrate obtained by froth floatation under optimum conditions were 4wt.% and 65wt.% respectively.

Microstructure and Mechanical Properties of Oxygen Free Copper Severely Deformed by Accumulative Roll-Bonding Process (반복겹침접합압연법에 의해 강소성가공된 무산소동의 미세조직 및 기계적 특성)

  • Lee Seong-Hee;Cho Jun;Han Seung-Zun;Lim Cha-Yong
    • Korean Journal of Materials Research
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    • v.15 no.4
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    • pp.240-245
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    • 2005
  • An oxygen free copper was severely deformed by accumulative roll-bonding (ARB) process for improvement of its mechanical properties. Two copper sheets 1 m thick, 30 mm wide and 300 m long are first degreased and wire-brushed for sound bonding. The sheets are then stacked to each other, and roll-bonded by about $50\%$ reduction rolling without lubrication at ambient temperature. The bonded sheet is then cut to the two pieces of same dimensions and the same procedure was repeated to the sheets up to eight cycles $(\varepsilon-6.4)$. TEM observation revealed that ultrafine grains were developed after the third cycle, and their size was slightly increased at higher cycles. Tensile strength of the copper increased with the strain at low strain levels, but it hardly increased from 3 cycles $(\varepsilon>2.4)$ due to occurrence of dynamic recovery, even if the imposed strain increased.