• Title/Summary/Keyword: Cooling analysis

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Analysis of Gas Cooling System for IR Window (적외선 윈도우용 가스식 냉각장치 해석 기법)

  • Hyun, Cheol-Bong;Goo, Nam-Seo;Kim, Jae-Young;Lee, Ho-Sung
    • Journal of the Korea Institute of Military Science and Technology
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    • v.15 no.2
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    • pp.130-137
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    • 2012
  • In this paper, a post-analysis of cooling system for infrared(IR) window was performed based on heating experiment of IR window system. We applied the same experimental conditions to analysis, and then validated the analysis technique by comparing numerical and experimental results. For an analysis software, we used a professional heat/fluid analysis program and the numerical and experimental results were in fairly good agreement. We investigated the effect of thermal transfer between the frame and IR window and also a cooling efficiency between fluid and structure in order to determine the proper parameters for the analysis. In this study, 100 % thermal transfer between the frame and IR window and 30 % cooling efficiency between fluid and structure have been proposed, which can be used in the future conceptual design and analysis of similar IR windows.

A Study on the Design of Cooling Channels of Injection Mould to Manufacture a Flat Part with a Partly Thick Volume (부분적으로 후육부를 가지는 평판형 제품의 제작을 위한 사출성형 금형의 냉각채널 설계에 관한 연구)

  • Ahn, Dong-Gyu;Park, Min-Woo;Kim, Hyung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.8
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    • pp.824-833
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    • 2012
  • The shrinkage and the warpage of the moulded part are influenced by the design of the product and injection mould. In a flat part with a partly thick volume, the warpage of the flat part is created from the difference of the shrinkage between thin and thick regions. The warpage of the flat part with a partly thick volume can be reduced by a proper design of the cooling system in the injection mould. The goal of this paper is to design properly cooling channels of injection mould to manufacture a flat part with a partly thick volume. The conformal cooling channel is adopted to improve cooling characteristics of a region with the thick volume. The linear cooling channels are assigned to the other region. The proper design of the conformal cooling channels is obtained from three-dimensional injection molding analysis for various design alternatives. The moulding characteristics of the designed mould with both conformal and linear cooling channels are compared to those of the mould with linear cooling channels from viewpoints of temperature, shrinkage and warpage of the moulded part using numerical analysis. Injection mould with both conformal and linear cooling channels for the flat part with a partially thick volume is fabricated. In addition, injection moulding experiments are performed using the fabricated mould. From the results of the injection moulding experiments, it has been shown that the designed mould can successfully fabricate the flat part with a partially thick volume.

Design of Conformal Cooling Channels for the Mould of a Plastic Drawer of a Refrigerator by Analysis of Three-Dimensional Injection Moulding (3 차원 사출성형 해석을 통한 냉장고 플라스틱 서랍 제작용 사출 성형 금형의 형상적응형 냉각수로 설계)

  • Ahn, Dong-Gyu;Park, Min-Woo;Park, Seung-Hwa;Kim, Hyung-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1487-1492
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    • 2010
  • The objective of this study is to design the conformal cooling channels for the mould of a plastic drawer of a refrigerator by analysis of three-dimensional injection molding. In order to obtain the desired design of the conformal cooling channels, the influence of the diameter and the position of the conformal cooling channels on the moulding characteristics and the product qualities were quantitatively examined. From the results of the examination, an optimal design of the conformal cooling channels, which ensures uniform cooling and minimum potential deformation of the molded drawers, was estimated. By comparing the designed mould and a conventional mould with linear cooling channels from the viewpoints of the product qualities as well as cooling and cycle times, it was shown that the mould with conformal cooling channels can simultaneously improve the productivity of the injection moulding process and the product qualities.

Numerical Analysis for Cooling Condition of a Lamp House in the Exposure Device by Response Surface Methodology (반응표면분석법을 이용하여 노광기 램프하우스의 냉각조건 수치해석)

  • Kim, Youngshin;Jeon, Euysik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.3
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    • pp.1265-1271
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    • 2014
  • The lamp cooling system of the exposure has effect on the exposure efficiency and device lifetime. In this paper, we performed the numerical analysis about the thermal flow in the lamp housing of the exposure apparatus for the cooling air inflow rate. We set up the velocity of cooling air of side and bottom as the independent variables because cooling performance of the lamp housing is affected by the velocity of the cooling air side and bottom. The cooling state of lamp housing depend on three dependent variables; the temperature at top mirror and exhaust gas, ellipsoidal mirror. Response surface methodology was used in order to establish the efficient cooling analysis plan. The regression equation predicting the variables temperature of lamp housing according to the cooling air velocity were drawn. The velocity of cooling air to reach the optimum temperature of the lamp housing were derived.

Optimum design of injection molding cooling system via boundary element method (경계요소법을 이용한 사출성형금형 냉각시스템의 최적설계)

  • Park, Seong-Jin;Kwon, Tai-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1773-1785
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    • 1997
  • The cooling stage is the very critical and most time consuming stage of the injection molding process, thus it cleary affects both the productivity and the part quality. Even through there are several commercialized package programs available in the injection molding industry to analyze the cooling performance of the injection molding coling stage, optimization of the cooling system has npt yet been accomplished in the literature due to the difficulty in the sensitivity analysis. However, it would be greatly desirable for the mold cooling system designers to have a computer aided design system for the cooling stage. With this in mind, the present study has successfully developed an interated computer aided design system for the injection molding cooling system. The CAD system utilizes the sensitivity analysis via a Boundary Element Method, which we recently developed, and the well-known CONMIN alforuthm as an optimization technique to minimize a weighted combination (objective function) of the temperature non-uniformity over the part surface and the cooling time related to the productivity with side constranits for the design reality. In the proposed objective function , the weighting parameter between the temperature non-uniiformity abd the cooling time can be adjusted according to user's interest. In this cooling system optimization, various design variable are considered as follows : (i) (design variables related to processing conditions) inlet coolant bulk temperature and volumetric flow rate of each cooling channel, and (ii) (design variables related to mold cooling system design) radius and location of each cooling channel. For this optimum design problem, three different radius and location of each cooling channel. For this optimum design problem, three different strategies are suffested based upon the nature of design variables. Three sample problems were successfully solved to demonstrated the efficiency and the usefulness of the CAD system.

A Study on Shape Optimization of Cooling Channel in Hollow Shaft for In-wheel Motor (대용량 인휠 모터용 중공축 냉각유로의 형상 최적화에 관한 연구)

  • Lim, Dong Hyun;Kim, Dong-Hyun;Kim, Sung Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.72-80
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    • 2013
  • For the proper cooling of in-wheel motor, the cooling channel should have the characteristics which are low pressure drop and adequate cooling oil supply to motor part. In this study, the flow performance of cooling channel for in-wheel motor was evaluated and the shape of the channel was optimized. First, the pressure drop and flow distribution characteristics of the initial channel model were evaluated using numerical analysis. Also, by the result of analysis and design modification, 4 design parameters of the channel were selected. Second, using the Taguchi optimal method, the cooling channel was optimized. In the method, nine models with different levels of the design parameters were generated and the flow characteristics of each models was estimated. Base on the result, the main effect of the design parameters was founded and optimized model was obtained. For the optimized model, the pressure drop and oil flow rate were about 0.196 bar and 0.207 L/min, respectively. The pressure drop decreased by about 0.3 bar and the oil flow rate to the motor part increased by about 0.2 L/min compared to the initial model.

A Study on Thermal Analysis for a Data Center Cooling System under Fault Conditions at a Chilled Water Plant (비상시 열원중단에 따른 데이터센터의 냉각시스템 열성능 평가에 관한 사례연구)

  • Cho, Jinkyun;Kang, Hosuk
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.5
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    • pp.178-185
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    • 2016
  • This study describes the analysis of a 20 MW chilled water plant used for the IT cooling of a recently constructed data center in Korea. The CFD model was developed with the aim of evaluating the impact of problems such as chiller failure on the water and air temperatures in the cooling system. The numerical model includes the chilled water hydraulic network and individual water-to-air CRAC units. The coupling between the IT server room air temperature levels and the cooling plant has enabled a full assessment of the cooling system design in response to system fault conditions to be performed. The paper examines an emergency situation involving the failure of the cooling plant, and shows how the inherent thermal inertia of the system along with additional inertia achieved through buffer systems allowed a suitable design to be achieved.

PIV Analysis of the Flow Inside a Home Refrigerator and the Design of a Higher Efficiency Cooling Duct (PIV 계측을 이용한 가정용 냉장고의 냉기 유동특성 파악과 고효율 냉기 유로 설계)

  • Choi, Jay-Ho;Cho, Sung-Ho;Nam, Young-Sok;Lee, In-Seop
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.405-409
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    • 2001
  • An experimental analysis of the flow inside the refrigeration compartment of a home refrigerator was conducted in order to achieve better performances in terms of uniform temperature distribution and cooling speed. 2D PIV and stereoscopic PIV were used for the experiments on an actual-size refrigerator at operating conditions. Two CCD cameras were employed for a wider field of view in the measurement of the shelf, and stereoscopic PIV was used to measure the three velocity components at the various cooling duct outlets and the mean velocity fields were area-integrated to calculate the flow-rates. 50 to 100 instantaneous velocity fields were time averaged for the mean velocity fields. With the result of this analysis, a new cooling duct system was developed, with the refrigerator's cooling performance increasing 11% in terms of cooling speed, and 25% in temperature uniformity.

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Analysis of Heat Transfer in Cooling of a Hot Plate by Planar Impingement Jet (평면충돌제트에 의한 고온 판 냉각과정의 열전달 해석)

  • Ahn, Dae-Hwan;Kim, Dong-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.1
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    • pp.17-27
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    • 2009
  • Water jet impingement cooling is used to remove heat from high-temperature surfaces such as hot steel plates in the steel manufacturing process (thermo-mechanical cooling process; TMCP). In those processes, uniform cooling is the most critical factor to ensure high strength steel and good quality. In this study, experiments are performed to measure the heat transfer coefficient together with the inverse heat conduction problem (IHCP) analysis for a plate cooled by planar water jet. In the inverse heat transfer analysis, spatial and temporal variations of heat transfer coefficient, with no information regarding its functional form, are determined by employing the conjugate gradient method with an adjoint problem. To estimate the two dimensional distribution of heat transfer coefficient and heat flux for planar waterjet cooling, eight thermo-couple are installed inside the plate. The results show that heat transfer coefficient is approximately uniform in the span-wise direction in the early stage of cooling. In the later stage where the forced-convection effect is important, the heat transfer coefficient becomes larger in the edge region. The surface temperature vs. heat flux characteristics are also investigated for the entire boiling regimes. In addition, the heat transfer rate for the two different plate geometries are compared at the same Reynolds number.

A Study on Clothing Purchasing Behaviors and Design Preference of Summer Clothes using Cooling Textiles (냉감소재를 사용한 여름철 의류의 구매행동과 디자인 선호도 연구)

  • Kwon, Eun-Sun;Lee, Mi-Sook
    • Journal of the Korea Fashion and Costume Design Association
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    • v.16 no.2
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    • pp.55-70
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    • 2014
  • The purpose of this study was to investigate purchasing behaviors of summer clothes using cooling textiles and clothing design preference in summer season. The subjects were 623 married women aged from 30s to 60s. The research method was a survey and the measuring instruments consisted of purchasing behaviors of summer clothes using cooling textiles, clothing design preference in summer season, and subjects' demographics attributions. The data were analyzed by frequency analysis, multiple response analysis, cross tabs analysis, and $x^2$ test, using SPSS statistical program. The results were as follows. First, important clothing selection criteria were design, price, and textiles. The main items using cooling textiles that female consumers purchased were T-shirts, pants, and outdoor & sportswear. Main information sources of summer clothes using cooling textiles were internet and store display, and purchasing places were fashion outlet, internet, brand store, and department store. Second, female consumers most preferred comfortable and casual style. They mainly preferred white and blue color, pastel and pale tone, plain pattern, and cotton and functional materials in summer season. Third, there were many important differences among 4 age groups on purchasing behaviors of summer clothes using cooling textiles and design preference in summer season.

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