• Title/Summary/Keyword: Cooling Roller

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The effect of injection molding cooling parameters on shrinkage of plastic roller (사출성형의 냉각 파라미터가 플라스틱 롤러의 수축에 미치는 영향)

  • Cho, Sung-Gi;Han, Seong-Ryeol
    • Design & Manufacturing
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    • v.15 no.4
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    • pp.8-13
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    • 2021
  • A plastic roller for opening and closing the safety door of the injection molding machine was molded. The dimensional change of the measurement position of the roller was studied when the cooling time was applied differently among the molding conditions, and when the temperature of the coolant applied for mold cooling was also applied differently. Cooling times of 300 seconds and 400 seconds, hot and low-temperature coolant were applied. When the low-temperature coolant was applied, the measuring point of the roller shrank by 0.03 mm. However, when the high-temperature coolant was applied, the measuring point shrank by 0.3 mm. It was found that the application of low-temperature coolant among coolants was more suitable for the reference dimension of the molded article compared to the application of high-temperature coolant. Among the cooling water applied for the molding of plastic rollers, when high-temperature coolant is applied, the shrinkage rate measured immediately after ejection was smaller than when low-temperature coolant is applied. However, it was found that post shrinkage, which occurs over time, occurs much larger when high-temperature coolant is applied.

A Finite Element Heat Transfer Analysis with Coupling of Roll and Molten Metal in Direct Rolling Process (직접압연공정에 있어서 롤과 용탕을 연계한 유한요소 열전도해석)

  • 김영도;강충길
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.946-957
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    • 1994
  • In the steel industries, direct rolling process for production of strip from molten metal has been investigated to simplify processes, to minimize energy consumption, and to improve quality of the strip. In this study, two kinds of practicable scale cooling rollers are proposed. And heat transfer analysis of pool region and cooling roller considering flow of molten metal and roll rotation respectively using the finite element method are performed to obtain the proper initial condition and to observe cooling characteristics of cooling roller. From the results, variations of solidification final points and temperature distribution in roller are observed quantitatively according to roll rotation.

Variation of Operating Clearance Depending on Cooling Methods of High-Speed Roller Bearings for Aerospace Applications (항공용 고속 롤러베어링의 냉각 방식에 따른 작동간극 변화)

  • Jisu Park
    • Tribology and Lubricants
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    • v.39 no.4
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    • pp.123-132
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    • 2023
  • In this study, the expansion, stress, and operating clearance of bearing elements during operation are observed using the inner/outer ring temperature test data of a 3.0×106 DN-class roller bearing. The operating clearance characteristics of inner-/outer-ring cooling (IORC) bearings are compared to those of inner-ring cooling (IRC) bearings. For IRC bearings, the thermal expansion of the outer ring is the most important factor in clearance variation. As a result, the operating clearance is less than the initial clearance of 61 ㎛, and the operating clearance decreases to 0.5 ㎛ at 25,500 rpm. Conversely, the temperature of the outer ring of IORC bearings is lower than that of IRC bearings, so the operating clearance is kept smaller. When the coolant flow rate to the outer ring is approximately 1.5 to 2.0 L/min, the temperature difference between the inner and outer rings is minimized and the operating clearance is maintained at a significantly lower level than IRC bearings. Small operating clearances are expected to be effective in reducing cage slip and skid damage in roller bearings. The results and analysis procedures of this study can be utilized to design of bearing clearance, lubricant flow rate, and assembled interference in the early design stage of aerospace roller bearings.

Rotary compressor with combined vane and roller (베인-롤러 일체형 로타리 압축기)

  • Ahn, Jong-Min;Kim, Hyun-Jin;Kang, Seoung-Min
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.904-909
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    • 2009
  • In this paper, a rolling piston rotary compressor having a combined vane and roller unit has been introduced. In a conventional rotary compressor, sliding motion takes place between the vane nose and roller. By combining the vane and the roller in one unit, gas leakage through a clearance between the vane nose and the roller can be eliminated, and the frictional loss between them can also be reduced to almost nought. Compressor model with the combined vane and roller has been fabricated and tested in a compressor calorimeter and computer simulation program has been developed to confirm merits of the new mechanism. In a test, cooling capacity has been found to be increased by 1.4%, and the compressor input decreased by 0.3%, resulting in 1.7% increased in EER. Simulation program confirmed the calorimeter test results and the merits of the new model as mentioned above.

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Cold Rolling Process for the Matrix Fabrication of the Mcfc (용융탄산염형 연료전지의 전해질 매트릭스에 관한 연구)

  • Park, Sang-Kill;Rho, Chang-Joo
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.27 no.2
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    • pp.125-131
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    • 1991
  • Electrolyte matrix fabrication process can be classifed as hot pressing, tape casting, callendering, electrophoretic deposition. however, these have limits in practice. Hot pressing is cumbersome method, because of careful heating and cooling. Furthermore, the perfected tile is so fragile that it is difficult to fit in a cell. Therefore this method is not adequate for mass production of the electrolyte matrix. Using electrophoretic deposition method, a very thin matrix can be made, but many attempts of the electrolyte embeding were found to be failure. Tape casting and callendering methods are employed in most of the matrix fabrication for the present. But these methods require lots of water as a solvent, so that coating of the LiAlO sub(2) with electrolyte is difficult. Recently, hot roll milling method has been developed and the perfected matrix was proved to be free from crack. The method, however, needs a roller to make a matrix and a perfected matrix is carefully striped off from the cooled roller. Therefore, this method requires a long time due to the cooling process. The author proposes a cold rolling process. On this method, heated slurry of the LiAlO sub(2) mixed with binder, is rolled with a cold roller. The heated slurry dose not adhere to the roller, since contacted hot slurry is rapidly solidified. Therefore fabrication speed is increased, without getting rid of merits of the hot rolling process.

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A Fundamental Study of Optimization to Control on Height of Roller Shade in Office Building through Mock-up Experiment (Mock-up 실험을 통한 사무소 건축물의 Roller Shade 높이 제어 최적화에 관한 기초적 연구)

  • Lim, Ji-Sun;Kim, Yu-Sin;Choi, An-Seop;Lee, Jeong-Ho
    • 한국태양에너지학회:학술대회논문집
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    • 2008.04a
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    • pp.148-153
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    • 2008
  • An inflow of daylight to the room offers comfortable view environment, psychological and physical security to people in the room and there are merits such as a work efficiency and energy saving. But, it has many problems as an excessive direct sunlight, cooling and heating. We can expect to have energy saving effect for illumination with comfortable view environment creation through control on height of roller shade. This study will be a used a fundamental approach to control on height of roller shade to changing daylight.

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Prediction of the Residual Stress for a Steel Plate after Roller Leveling - Part II : Integrated Model with Accelerated Cooling Model (롤러 레벨링 공정시 후판의 잔류응력 예측 - Part II : 가속냉각 모델을 통합한 모델)

  • Ye, H.S.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.22 no.1
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    • pp.11-16
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    • 2013
  • Despite its importance the control of roller leveling has primarily relied on the operator's experience and on operation tables. In order to effectively eliminate various shape defects, the optimal leveling condition for a specific mode of plate deformation needs to be determined as well as a careful evaluation as to whether or not the condition is still appropriate for other modes or not. A numerical model, which considers both computation efficiency and accuracy, has been developed. The variations of residual stress are studied according to the entry and the delivery intermeshes, respectively. The camber deformation decreases linearly as the entry intermesh increases. In contrast the curl deformation does not vary directly with the entry intermesh. Therefore, the optimum intermesh values need to be determined in order to simultaneously minimize both the camber and the curl deformation.

An Experimental Study on the Reduction Effects of Shading Devices on Sky Radiant Cooling in Winter (차양장치의 겨울철 천공복사 냉각 저감 효과에 관한 실험적 연구)

  • Kim, Jin-Hee;Kim, Young-Tag;Lee, Soo-Yeol;Choi, Won-Ki
    • Land and Housing Review
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    • v.12 no.1
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    • pp.129-137
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    • 2021
  • External shading devices are well known solar control devices that can help reduce the cooling load of commercial buildings. For this study, experiments were conducted to examine the feasibility of shading devices in reducing both the cooling and heating loads. The influence of sky radiant cooling during winter was verified for the external shading device, internal roller blind, and window. Results can be summarized as follows. The temperature difference between the inner and outer surfaces of the window with the external shading device was 11.8℃ compared to 14.6℃ for one without the external shading device. This 2.8℃ difference was due to heat exchange by sky radiation when the surface temperature of the shading device was lower than the ambient outdoor air temperature. The roller blind resulted in a lower temperature of 0.8℃ compared to the average temperature of the window's air cavity. This was due to heat exchange by sky radiation of the roller blind surfaces. Without shading devices, the outside surface temperature of the window is about 3℃ higher. The study also found that when external shading devices were installed on both the southwest and southeast sides, the outside surface temperature of the windows were lower on the southwest side than the southeast side.

Numerical Performance Analysis of the Swing Compressor (스윙 압축기의 수치해석적 성능평가)

  • Moon, Seok-Hwan;Noh, Ki-Youl;Sa, Bum-Dong;Yang, Jang-Sik;Choi, Gyung-Min;Kim, Duck-Jool
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.1
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    • pp.77-84
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    • 2012
  • Numerical performance analysis of the vane-roller integral type swing compressor was conducted. The swing compressor has been investigated for the highly efficient air conditioning system. Performance analysis results of the swing compressor were compared with those of a conventional rotary compressor. Mechanical and gas losses of a swing compressor were larger than those of a rotary compressor. However in case of mass flow rate from the discharge port, the swing compressor was about 6.68% higher than the rotary compressor. Hence the EER, the cooling capacity and the compressor work of the swing compressor were about 3.71%, 6.69% and 2.90% higher than the rotary compressor respectively.

The Study on Automation and Development of Strip Continuous Casting by Twin Roller Type (쌍로울형 박판연속주조공정의 개발과 자동화에 관한 연구)

  • Lee, Sang-Mae;Kim, Young-Do;Baek, Nam-Ju;Gang, Chung-Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.1
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    • pp.37-52
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    • 1990
  • In this study, the characteristics of cooling and rolling during strip casting process is obtained in comparison with the experimental and analytical results. The prupose of this study is to effectively analyze the thermal and mechanical deformation of roller applying the results of the heat transfer and the pressure distribution to boundary conditions. And then the relation between strip thickness and roll deformation is shown. The second purpose is to obtain the proper condition of the continuous casting for stainless steel. The summary and conclusions can be made on the basis of the results obtained by the theories and experiments. a) The strip casting condition for the fine surface quality of tin-alloy as-cast material was obtained in accordance with the velocity of roll rotation and initial roll gap. b) The experimental condition that the dimension of the cast strip thickness coincide with that of the initial roll gap was according to the experimental result of continuous casting by twin-roll type. c) The thermoelastic finite element model to calculate the roll deformation is represented. Thermoelastic model prediction for the roll deformation are in good agreement with the experimental results considering the thermal expansion of the roll. d) The higher cooling rates were obtained by a twin-roller quenching technique. Also quenched microstructure of the rapidly solidified shell was verified. e) The magnitude of roll deformation due to the thermal expansion and roll separating force is quantit- atively represented in the analysis of continuous casting for stainless steel.

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