• Title/Summary/Keyword: Cooled Condition

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Effect of Cold Forming Method on Drawability Trunk Floor Panel (냉각성형공법이 트렁크 플로어 드로잉성에 미치는 영향)

  • 최치수;최이천;오영근;이정우;이항수
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.123-129
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    • 2001
  • This study is to investigate the effects of cold forming method with steel sheet of SCP3C to improve continuous productivity. Experiments were carried out in various working conditions, such as the number of stamping and the punch temperature. The effects of the punch temperature and the number of stamping on drawability of steel sheet of SCP3C as well as clearance and draw-in in the number of stamping were examined and discussed. More improvement of continuous productivity in case of cold stamping rather than by conventional stamping at room temperature is obtained. The optimum forming condition for drawing trunk floor panel of SCP3C is shown as the punch is cooled by coolant of $-5^{\circ}C$ and at the same time both the die and the blankholder are heated by stamping and frictional heat.

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Prediction of Tool Life on Cooling System in Warm Forging (온간 단조에서의 냉각방법에 따른 금형 수명 예측)

  • 이현석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.67-70
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    • 2000
  • The tool life is not long enough under sever forming condition in warm forging. The tool life is affected by wear heat fatigue plastic deformation and so on. Especially wear is one of the most serious factors for tool life. To increase tool life we should consider various factors like processing design die design die materials lubrication and cooling system This study design to obtain the steady state temperature of die by FEM analysis under several conditions of cooling. There are four cooling conditions in this study no cooling internal cooling external cooling and both internal and external cooling. With above obtained temperatures tool life is predicted using Archard's model that is considered softening of die. The effect of internal cooling system is better than that of externally cooled die. To predict the die life the steady state temperature is calculated by using mean temperature of die. Considering only wear the die life much longer as the cooling effect is bigger. The more accurate die life will be predicted if we consider heat crack as well as wear.

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Dual Natural-Convective Flows of Air in a Horizontal Annulus with a Constant Heat Flux Cylinder (일정 열유속 실린더를 갖는 수평 환형 공간에서의 공기의 이중 자연대류 유동)

  • Yoo Joo-Sik
    • Journal of computational fluids engineering
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    • v.4 no.2
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    • pp.1-8
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    • 1999
  • Natural convection in a horizontal annulus with the inner cylinder heated by the application of a constant heat flux and the isothermally cooled outer cylinder is considered, and the transition of flows and the bifurcation phenomenon are numerically investigated for air with Pr=0.7. The zero initial condition always induces a crescent-sheped eddy flow. A bicellular flow in which the fluid descends along the vertical central plane of the annulus can be obtained at high Rayleigh number by introducing artificial numerical disturbances. Dual solutions are found above a certain critical Rayleigh number. Hysteresis phenomena have not been observed.

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A Study on the Solidified Structures of Al-Pb Alloy Solidified by Rapid Cooling (급냉응고 시킨 Al-Pb 합금의 응고조직에 관한 연구)

  • Kim, Yong-Kil;Kim, Tong-Hoon
    • Journal of Korea Foundry Society
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    • v.2 no.1
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    • pp.12-18
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    • 1982
  • The present investigation was made to abtain a fine distribution of Pb Particles in AL - Pb binary alloys , which have a broad miscibility gap and large specific difference, by means of rapid Cooling of the molten alloys. Al-2.4% Pb, Al-5.5wt% Pb and Al-8.0wt % Pb alloy were used. The rapid cooling operation was performed by free falling of homogeneous liquid Al-Ph alloys into the water-cooled copper mold, and thermal analysis was made. Microstructures were observed, and variations of size and number of Pb particles were analysicle analyzer. By the result of examination with the varing cooling rates 100 to $210^{\circ}C/sec$ fine distributions of Pb particles were obtained with high cooling rate. Under same cooling condition, the best rapid cooling effect was recognized in Al-5.5wt% Pb alloy.

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Numerical Simulation of the Natural Convection in Horizontal Enclosure of Different Aspect Ratio with an Array of Square Cylinder (사각 물체가 존재하는 밀폐계의 종횡비 변화에 따른 내부 자연대류 현상에 대한 수치적 연구)

  • Lee, Jae-Ryong;Ha, Man-Yeong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.109-114
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    • 2003
  • The physical model considered here is a horizontal layer of fluid heated below and cooled above with a periodic array of evenly spaced square cylinders placed at the center of the layer, whose aspect ratio here varies from unity to twelve. Periodic boundary condition is employed along the horizontal direction to allow for lateral freedom for the convection cells. Two-dimensional solution for unsteady natural convection is obtained using an accurate and efficient Chebyshev spectral multi-domain methodology for a given Rayleigh numbers of $10^{6}$.

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Enhancement of the Soft Magnetic Properties of Co-based Amorphous Alloy by Two-step Cooling Method. (이단 냉각열처리에 의한 Co계 비정질 합금의 연자기 특성 향상)

  • 양재호;김만중;정연춘;김윤배;김택기
    • Journal of the Korean Magnetics Society
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    • v.10 no.1
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    • pp.7-10
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    • 2000
  • The soft magnetic properties of Co-based amorphous alloy have been studied as a function of cooling condition after annealing. The F&W treatment (furnace cooling to 25$0^{\circ}C$ then water quenching) could increase 60~10$0^{\circ}C$ more the initial permeability than those of furnace cooled or water quenched alloys. These results are investigated in terms of thermal stress and ordering of magnetic ion pairs.

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Application of Biodiesel Fuel and EGR Method in an IDI Diesel Engine (간접분사식 디젤기관에서 바이오디젤유 및 EGR 방법 적용)

  • Choi, Seung-Hun;Oh, Young-Taig
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.3
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    • pp.62-67
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    • 2009
  • In this study, the potential possibility of biodiesel fuel was investigated as an alternative fuel for a naturally aspirated indirect injection diesel engine. The smoke emission of biodiesel fuel was reduced remarkably in comparison with diesel fuel, that is, it was reduced approximately 36% at 2000rpm, full load condition. And, power, torque and brake specific energy consumption showed no significant differences. However, NOx emission of biodiesel fuel was increased compared with commercial diesel fuel. Also, the effects of exhaust gas recirculation(EGR) to reduce the NOx emission has been investigated. It was found that simultaneous reduction of smoke and NOx was achieved with biodiesel fuel(20vol-%) and cooled EGR method$(10{\sim}15%)$.

A Study on the Conjugate Heat Transfer from Horizontal Plate with Protruding Heat Source (열원이 부착된 수평 평판에서 복합 열전달에 관한 연구)

  • 김병철;주동인
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.6
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    • pp.512-518
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    • 2002
  • The real chip and similarity model were used to investigate the thermal behavior and velocity distribution of air from the heat source with the location and the amount of heat experimentally and numerically, and compared. The heat generated in the block is not cooled by convection and show the high temperature by the stagnation of heat flow. After maintaining the high temperature of block by the natural convection, the sudden drop of temperature with the air flow was shown in the channel but the decreasing rate was small with the time. The inward block was effected by infinitesimal air flow generated between block and channel and outward block was effected by the entry condition.

Cooling Characteristics of a Strip Fin Heat Sink (스트립휜 히트싱크의 냉각특성)

  • Park. Cheol-Woo;Kim. Hyun-Woo;Jang .Chung-Sun;Riu. Kap-Jong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.1 s.232
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    • pp.16-26
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    • 2005
  • Air-cooled heat sinks are employed in many electronic cooling applications since they provide significant heat transfer enhancement and operational flexibility. Strip-shaped fin heat sink is of interest and needs to be investigated as general cooling products for more applicability. The purposes of this study are to evaluate heat sink performance without bypass flow condition and to determine optimal heat sink geometries. The results show that the decreasing rate of thermal resistance of a heat sink decreases with increasing inlet air velocity, and the increasing rate of pressure drop increases with increasing inlet air velocity, but is not affected by input power. The increasing rate of optimal longitudinal fin spacing is larger than that of transverse fin spacing. The strip fin heat sink tested in this study showed better cooling performance compared to that of other plate fin type.matism. 2004; 50(11): 3504-3515.

Residual Stress Analysis of Rot Rolled Strip in Coiling Process (권취 공정 중 열연 강판의 잔류 응력 해석)

  • 구진모;김홍준;이재곤;황상무
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.302-307
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    • 2003
  • Hot rolled strip is cooled by air and water in Run-Out-Table. In this process, phase transformation and shape deformation occurs due to temperature drop. Because of un-ideal cooling condition of ROT, irregular shape deformation and phase transformation arise in the strip. which affect the strip property and lead to the residual stress of strip. And these exert effects on the following processes, coiling process, coil cooling process, and re-coiling process. Through these processes, the residual stress becomes higher and severe. For the prediction of residual stress distribution and shape deformation of final product, Finite element(FE) based model was used. It consists of non-steady state heat transfer analysis, elasto-plastic analysis. thermodynamic analysis and phase transformation kinetics. Successive FEM simulation were applied from ROT process to coil cooling process. In each process simulation, previous process simulation results were used for the next process simulation. The simulation results were matched well with the experimental results.