• Title/Summary/Keyword: Conveyor simulation

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Conveyor Capability Simulation for Semiconductor Diffusion Area (반도체 Diffusion Area에서의 Conveyor Capability Simulation)

  • 박일석;한영신;이칠기
    • Proceedings of the Korea Society for Simulation Conference
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    • 2002.05a
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    • pp.145-149
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    • 2002
  • 92∼3년 A 라인에서 처음으로 Bay 내에 Conveyor (Intra) 사용한 Stocker to Equipment에서 Material(Lot) Moving을 위한 Project를 실시하였으나 예상과는 달리 Conveyor Capability가 부족하여 장비에서 Rundown 현상이 발생하였다. 정상적인 Simulation없이 Design한 Conveyor System은 막대한 금전투자, 인력투자, 설치Testing 철거 등으로 인한 라인 작업방해 등 막대한 손실을 남기는 실패를 가져왔다. 본 연구에서는 이미 장비가 Setup되어 Running중에 있는 반도체 라인 환경 또는 신규로 새로운 라인을 Design할 때 사람을 대신하여 Bay내에서 Lot을 Stocker에서 장비 또는 장비에서 장비로 이동을 Conveyer를 사용할 경우 적정 Conveyor Capability를 산정 하는데 그 목적이 있다.

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Conveyor Capability Simulation for Semiconductor Diffusion Area (반도체 확산공정에서의 컨베이어 적정속도와 길이를 구하는 시뮬레이션)

  • 박일석;이칠기
    • Journal of the Korea Society for Simulation
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    • v.11 no.3
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    • pp.59-65
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    • 2002
  • Semiconductor wafer fabrication is a business of high capital investment and fast changing nature. To be competitive, the production in a fab needs to be effectively planned and scheduled starting from the ramping up phase, so that the business goals such as on-time delivery, high output volume and effective use of capital intensive equipment can be achieved. Project executed that use conveyor in bay semiconductor A line. But conveyor capability is lacking and rundown happened in equipment. Do design without normal simulation and conveyor system failed. The comparison is peformed through simulation using .AutoMod a window 98 based discrete system simulation software, as a tool for comparing performance of proposed layouts. In this research estimate optimum conveyor capability, there is the purpose.

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Simulation-based Analysis of Electric Power Consumption Efficiency for Self-Driving Roller Conveyor Systems (시뮬레이션 기반 자체 구동 롤러 컨베이어 물류시스템의 전력 효율 분석)

  • Kim, Young J.;Park, Hee N.;HAM, Won K.;Park, Sang C.
    • Journal of the Korea Society for Simulation
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    • v.24 no.3
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    • pp.97-105
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    • 2015
  • This paper is to analyze the efficiency of power consumption in logistic systems that are based on self-driving roller conveyors by the simulation technology. The improvement of the efficiency brings advantages for reducing greenhouse gas emission and logistics costs. A self-driving roller conveyor is operated only when products are loaded on itself. Thus, the self-driving roller conveyor systems consume less electric power than continuous-driving roller conveyor systems. In this paper, we design a DEVS (Discrete-Event based System) based simulation model and construct self-driving roller and continuous-driving roller conveyor models. For the verification and validation of the designed simulation system and conveyor models, we model a corresponding logistic model for the experimental environment and compare between the model and a real system. The main objective of this paper is to describe the power consumption advantage of self-driving roller conveyor based logistic systems using a simulation method.

A Simulation Study for Detailed Design of A-Mart Logistics Center for General Products (A-마트 상온 제품 종합물류센터 실시설계를 위한 시뮬레이션)

  • Jeon, Byoung-Hack;Jang, Seong-Young
    • IE interfaces
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    • v.20 no.1
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    • pp.21-32
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    • 2007
  • This paper deals with the simulation model for A-Mart logistic center design and operations. In developed simulation model, receiving docks, conveyor sorter, conveyor system, shipping docks, material handling devices and manual sorting stations are considered. Three types of cargo such as transfer center cargo, distribution center cargo and supermarket cargo are considered. The simulation model and process animation are developed using the simulation package ARENA. Among various design and operation alternatives consisting of the number of workers of receiving dock, allocation of receiving docks by cargo types, conveyor sorter velocity, the number of folk-lift, the number of manual sorting operators and overall layout, the best alternatives of each subsystem are selected by simulation analysis. The major performance measures such as sorter throughput, utilization of operators at each station, receiving docks utilization and folk-lift utilization are considered for the alternative evaluation.

Performance Evaluation of Conveyor System at the Postal Distribution Center using AutoMod (AutoMod를 이용한 우편집중국 물동량에 따른 컨베이어 시스템 성능분석)

  • 조광현
    • Proceedings of the Korea Society for Simulation Conference
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    • 1998.10a
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    • pp.174-177
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    • 1998
  • 컴퓨터를 이용한 시뮬레이션 소프트웨어는 현재 많은 분야에서 이용되고 있으며, 본 논문에서는 제조 및 물류 전용 3차원 소프트웨어인 AutoMod를 사용하여 우편집중국의 트레이 컨베이어(Tray Conveyor) 시스템을 모델링하고, 예상되는 각 물동량에 따른 시뮬레이션 결과 분석을 통하여 컨베이어 시스템의 성능 분석 과정에 대하여 기술한다.

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Development of Control Method for Self-Driving Roller Conveyor Based on 3D Simulation (자체 구동 롤러 컨베이어의 3차원 시뮬레이션 기반 제어 기법 개발)

  • Seokwon Lee;Byungmin Kim;Heon Huh
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.3
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    • pp.861-864
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    • 2024
  • The self-driving roller conveyor system, which transports target products by controlling multiple rollers with a motor, is a logistics system suitable for branching and joining logistics and controlling the alignment of target products, and its utilization is increasing, especially in the food manufacturing process. In this paper, we build a simulation environment using Unity software based on 3D graphic modeling of a self-driving roller conveyor system. In a situation where target products are supplied irregularly in terms of time, a method is proposed that can align products to maintain constant spacing by controlling the rollers. Simulation results show that effective alignment of products is possible by controlling the motor that drives the roller based on sensor data of the product position.

Dynamic Analysis of a Maglev Conveyor Using an EM-PM Hybrid Magnet

  • Kim, Ki-Jung;Han, Hyung-Suk;Kim, Chang-Hyun;Yang, Seok-Jo
    • Journal of Electrical Engineering and Technology
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    • v.8 no.6
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    • pp.1571-1578
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    • 2013
  • With the emergence of high-integration array and large area panel process, the need to minimize the generation of particles in the field of semiconductor, LCD and OLED has grown. As an alternative to the conventional roller system, a contactless magnetic conveyor has been proposed to reduce the generation of particles. An EM-PM hybrid which is one of magnetic levitation types is already proposed for the conveyor system. One of problems pointed out with this approach is the vibration caused by the dynamic interaction between conveyor and rail. To reduce the vibration, the introduction of a secondary suspension system which aims to decouple the levitation electromagnet from the main body is proposed. The objective of this study is to develop a dynamic model for the magnetically levitated conveyor, and to investigate the effect of the introduced suspension system. An integrated model of levitation system and rail based on 3D multibody dynamic model is proposed. With the proposed model, the dynamic characteristics of maglev conveyor system are analyzed, and the effect of the secondary suspension and the stiffness and damping are investigated.

Sinusoidal, Pulse, Triangular Oscillator Using Second Generation Current Conveyor

  • Choi, Jin-Ho
    • Journal of information and communication convergence engineering
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    • v.8 no.5
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    • pp.566-569
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    • 2010
  • This paper describes the sinusoidal, pulse, triangular oscillator using second generation current conveyor. To obtain the sinusoidal waveform the circuit blocks are constructed by using all pass filter and integrator. The pulse and the triangular waveforms are obtained from the output of sinusoidal oscillator. The peak-to-peak voltages of sinusoidal and triangular waveforms can be easily controlled by the dc offset voltage. Also the output frequency of the oscillator can be controlled by varying passive elements. The designed circuit is verified by HSPICE simulation.

A Study on Performance Evaluation of Conveyor System in Corrugated Mamanufacturing Industry (골판지 제조업체의 컨베이어 시스템 성능평가 사례연구)

  • Lee, Yeong-Jae;Kim, Jae-Sik
    • The Transactions of the Korea Information Processing Society
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    • v.3 no.1
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    • pp.1-8
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    • 1996
  • A conveyor system in corrugated manufacturing industry may be in charge of carriage/storage, and may control logistics flow and production activities of products in a manufacturing process which consists of corrugators, conveyors, and printer-slotter systems. It identifies problems that the conveyor system in this case study is overloaded and often operated manually. This research is to evaluate e the conveyor system though simulation model of technological evaluation beyond d eco-nomic and qualitative one. The rate of operation and the load of the conveyor system are used as parameters in the simulation. This paper suggests a direction to a new conveyor system implementation the basis of the results that are derived by new alternatives based on current model. The best alternative is supposed to be the number of conveyors and the operation times of the printer-slotter that may be increased at the same time.

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Analysis of the Productivity of Automobile Painting Process Using Computer Simulation (자동차 도장공정의 생산성 향상을 위한 시뮬레이션 분석)

  • 김원경
    • Journal of the Korea Society for Simulation
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    • v.8 no.2
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    • pp.73-85
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    • 1999
  • In this paper, the productivity estimation of the painting line in an automobile plant is studied. To improve the bottleneck and the weak point of the process, computer simulations are performed. In determining the system specification, the status of the conveyor lines and the other physical facilities are considered in order not to intervene with each other and to satisfy the painting facility restrictions. As simulation parameters, production performance ratio, number of hanger and dolley, down time, speed of conveyor and the pitch of a painting body are chosen on the basis of exhaustive field evaluation to study their effects on the capacity of the process. The results of the simulation show that we can improve the capability of they system without additional investment to the plant facility. The best condition for the maximum capacity of the process is selected by comparing the alternative computer simulation results. As a simulation language, Promodel is used which is very useful and easy to use in manufacturing oriented simulation.

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