• Title/Summary/Keyword: Conveyor Systems

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A Solution Procedure for Designing Automated Storage/Retrieval Systems (자동창고 설계를 위한 최적화 모델 및 해법에 관한 연구)

  • 나윤균
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.34
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    • pp.9-14
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    • 1995
  • A cost minimization model for designing AS/RS (Automated Storage/Retrieval Systtems) has been developed under the S/R (Storage/Retrieval) machine throughput rate and total storage capacity requirements. The objective function includes S/R machine cost storage rack cost, and interface conveyor cost. Since the model is a nonlinear integer programming problem which is very hard to solve with large problem size, the model is simplified using previous research results to be solved exactly and a simultion procedure is combined to verify that throughput rate requirements are satisfied.

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Design and implementation of ESD cable Disconnection Monitoring System (ESD 접지선 단선 모니터링 시스템 설계 및 구현)

  • Seong, Jung-Mo;Chung, Young-Suk;Park, Koo-Rack
    • Journal of the Korea Convergence Society
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    • v.8 no.8
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    • pp.77-82
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    • 2017
  • In the splay manufacturing process, conveyor systems are widely used for conveying panels. In this conveyor, a large number of grounding lines are used in order to prevent a product failure due to static electricity. In many cases, the grounding line is disconnected due to the rotation of the transporting roller or curling, leading to product failure. In order to solve such a problem, there is a growing need for a system capable of detecting disconnection of a ground wire in real time. Therefore, in this paper, we propose a disconnection monitoring system of ESD (Electro-Static Discharge) ground wire caused by friction between the conveyor drive part and the panel. The proposed system is a monitoring system that can detect disconnection and disconnection of ground wire using ATmega 2560 and Wheatstone Bridge circuit. It can detect disconnection of ground wire immediately and can take measures to reduce the defect rate due to static electricity. The system proposed in this paper is expected to be applicable to the production and test equipments of all industries where the ground wire is used.

A Study on the Outlet Blockage Determination Technology of Conveyor System using Deep Learning

  • Jeong, Eui-Han;Suh, Young-Joo;Kim, Dong-Ju
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.5
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    • pp.11-18
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    • 2020
  • This study proposes a technique for the determination of outlet blockage using deep learning in a conveyor system. The proposed method aims to apply the best model to the actual process, where we train various CNN models for the determination of outlet blockage using images collected by CCTV in an industrial scene. We used the well-known CNN model such as VGGNet, ResNet, DenseNet and NASNet, and used 18,000 images collected by CCTV for model training and performance evaluation. As a experiment result with various models, VGGNet showed the best performance with 99.03% accuracy and 29.05ms processing time, and we confirmed that VGGNet is suitable for the determination of outlet blockage.

Remote Fault Detection in Conveyor System Using Drone Based on Audio FFT Analysis (드론을 활용하고 음성 FFT분석에 기반을 둔 컨베이어 시스템의 원격 고장 검출)

  • Yeom, Dong-Joo;Lee, Bo-Hee
    • Journal of Convergence for Information Technology
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    • v.9 no.10
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    • pp.101-107
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    • 2019
  • This paper proposes a method for detecting faults in conveyor systems used for transportation of raw materials needed in the thermal power plant and cement industries. A small drone was designed in consideration of the difficulty in accessing the industrial site and the need to use it in wide industrial site. In order to apply the system to the embedded microprocessor, hardware and algorithms considering limited memory and execution time have been proposed. At this time, the failure determination method measures the peak frequency through the measurement, detects the continuity of the high frequency, and performs the failure diagnosis with the high frequency components of noise. The proposed system consists of experimental environment based on the data obtained from the actual thermal power plant, and it is confirmed that the proposed system is useful by conducting virtual environment experiments with the drone designed system. In the future, further research is needed to improve the drone's flight stability and to improve discrimination performance by using more intelligent methods of fault frequency.

Deep Learning based Machine Remaining Useful Life Prediction System (딥러닝 기반의 기계 잔존 수명 예측 시스템)

  • Lee, Se-Hoon;Kim, Han-Sol;Jung, Chan-Young;Lee, Tae-Hyeong;Kim, Ji-Tae;Song, Kyung-Hwan;Sohn, Jung-Mo
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2020.07a
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    • pp.15-16
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    • 2020
  • 본 논문에서는 산업 현장에서 사용되는 기계들의 건전성을 유지하고 예측하는 시스템을 개선할 수 있는 연구 결과를 비교하고 설명한다. 이번 연구에서는 딥러닝 기술을 이용함으로서 특정장치에 종속되지 않고 범용적으로 수집된 소음데이터를 사용하여 현장 적용의 유연성을 높이고, 딥러닝 모델 중 GRU를 이용하여 기존 연구 결과와 비교 실험을 하여 더 우수한 결과를 얻었다.

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A Study of Optimization in the Queue, Finite Population (유한모집단 대열기법에 의한 최적화 연구)

  • 오충환
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.1 no.1
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    • pp.37-44
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    • 1978
  • The purpose of this study is to search for an efficient application method in solving delay-phenomenon problems which influence upon total production cost through case study. The method of this study is an experimental study based on cutting time data in lead cutting operations from "Lead Cutting Machine (Stripper)" and its service rate data from a large electronic products company which utilizes conveyor line system for the products "Car Stereo" The procedure of this experimental study is as follows; 1) Using loading(Man-Hour) analysis technique j,1 order to analyse and evaluate Production capacity, efficiency, operation and idle rate assembly charge, waiting and service cost -when its are controlled by stripper operator(server) 2) Establishing adequate waiting time model of finite population caused by the interference of 4 stripper machine which is drawn from mathematical statistics testing, that is, goodness of fit test in the waiting and service rate and to search for optimal solution by utilizing the above mentioned model The experimental result was that amount to 8,546,618won Per year was brought down, that is, by optimum point, it shows a decrease as compared with Present point. The major limitation of this experimental study is that the Queue in the Finite Population, so to speak. it comes from the interference of 4 stripper machine dealt with this case were limited only on the Car Stereo conveyor line. Further study of application of this application method to the areas such as material handling, personnel management marketing and transportation management is strong1y recommended.trong1y recommended.

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A Design of Robust Adaptive Control Systems of Robot Arms for conveyor Tracking (컨베이어 추적을 위한 로보트 팔의 강인한 적응 제어계 설계)

  • 엄기환;손동설;김주홍
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.15 no.11
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    • pp.945-954
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    • 1990
  • In this paper, we presents a robust adaptive control system design method in the work coordinate of the robot arm for conveyor tracking. In the design, if the weighting function $L_K$ is smaller than the design parameter then the transient characteristics of system becomes stable, if $L_K$ is larger than then the system becomes unstable. Proposed design method presented here is based on model referenece adaptive control and Popov stability theorem. By the utiliza/tion of an auxilary input, it is improved the transent characteristics of the system in comparison with the conventional model reference adptive control, since the rate of V and V(t) is large. The usefulness of a proposed design method has been confirmed by computer simulations.

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A Study on Simulation of Chip Recycling System for the Management of Cutting Chip in 5-Axis FMS Line (5축 FMS라인의 절삭 칩 처리를 위한 칩 회수처리장치 시뮬레이션에 관한 연구)

  • Lee, In-Su;Kim, Hae-Ji;Kim, Deok-Hyun;Kim, Nam-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.175-181
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    • 2013
  • The primary element of machining automation is to maximize the utilization of machine tools, which determines the output and lead-time. In particular, 95% of raw materials for wing ribs are cut into chips and 0.6 ton of chips are generated every hour from each machine tool. In order to verify the chip recycling system that controls the chips from the machines in five-axis FMS line, a simulation of the virtual model is constructed using the QUEST simulation program. The optimum speed of the chip conveyor and its operating conditions that directly affect the efficiency of the FMS line are presented including the chip conveyor speed, the maximum capacity of the hopper, and the number of chip compressors.

The moisture measurement of sintering material by the NIR simulator (근적외선 분광법을 이용한 simulator를 통한 소결원료 수분측정)

  • 이진우;정재인
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1273-1275
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    • 1996
  • Moisture measurements of s intering materials were performed using the simulator which can simulate various conditions taking place at the belt-conveyor of sintering process. The moisture sensor used in this experiment is NIR moisture meter(JE-330, KETT Electric Lab.). Using the simulator, we measured the moisture contents of sintering materials at different conditions. We found that the moisture content decreased as the rotation speed increased and the size of the sintering materials became smaller.

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센서 통합 능력을 갖는 다중 로봇 Controller의 설계 기술

  • 서일홍;여희주;엄광식
    • ICROS
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    • v.2 no.3
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    • pp.81-91
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    • 1996
  • 이 글에서는 Multi-Tasking Real Time O.S인 VxWorks를 기본으로 하여 다중센서 융합(Multi-Sensor Fusion) 능력을 갖는 다중 로봇 협조제어 시스템의 구현에 대하여 살펴보았다. 본 제어 시스템은 두대 로봇의 제어에 필요한 장애물 회피, 조건 동작(Conditional Motion) 혹은 동시동작(Concurrent Motion)과 외부 디바이스와의 동기 Motion(Conveyor Tracking)을 수행할 수 있게 구현하였고, 몇몇 작업을 통해 우수성을 입증하였다. 앞으로 본 연구와 관련한 추후 과제로는 1) 자유도가 6관절형인 수직다관절 매니퓰레이터를 위한 충돌회피 알고리즘의 개발, 2) Two Arm Robot의 상대 위치를 위한 Auto-Calibration 시스템의 개발, 3) CAD Based Trajectory 생성 등이 있다.

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