• Title/Summary/Keyword: Contouring Error

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Precise Digital Tracking Control for Multi-Axis Servo System (다축 서보시스템의 정밀 추적제어)

  • Shin, Doo-Jin;Huh, Uk-Youl
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.49 no.11
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    • pp.591-598
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    • 2000
  • In this thesis, a digital tracking controller is proposed for multi-axis position control system. Tracking and contouring error exist when the machine tool moves along a trajectory in multi-axis system. The proposed scheme enhances the tracking and contouring performance by reducing the errors. Also, an optimal tracking controller reduces the tracking error by the state feedback and the feedforward compensator reduces the effects of a nonlinear disturbance such as friction or dead zone. The proposed control scheme reduces the contour error which occurred when the tool tracks the reference trajectory. Finally, the performance of the proposed controller is exemplified by some simulations and by applying the real XY servo system.

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Asymmetrical Contouring Control of Biaxial System (2축 시스템의 비대칭 윤곽제어)

  • Sim, Young Bok;Jung, Yu Chul;Lee, Gun Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.65-72
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    • 1997
  • An asymmetrical cross-coupled compensator to improve the contouring performance is proposed. This is a refinement of the structure suggested by Koren. The position loop is closed with a proportional controller as in the uncoupled system. An additional input term proportional to the component of the contour error along the corresponding axis is included. The controller gains are chosen to give an appropriate frequency response and an optimum range for the damping ratio. The effectiveness of the proposed controller is studied by means of digital simulations of the dynamics of the drives and the controller for 4 types of command trajectories: straight line contour, cornering contour, circular contour, elliptic contour. Substantial improvement in contouring performance is obtained for a range of contouring conditions.

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Digital Contouring Control of Biaxial System (2축 디지틀 윤곽제어)

  • Lee, Gun-Bok;Ko, Tae-Geun
    • Proceedings of the KIEE Conference
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    • 1998.11b
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    • pp.435-437
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    • 1998
  • In this productive system, it needs to control the each axis motion harmoniously to perform accurately for the manufacturing, transporting and printing. Independent Axis Control usually used for this objection. However, if Independent Axis Control mismatched the parameter of each axis system or in the case of free curve tracking or the case of high speed control, there would be big contour error so that cannot achieve control objection. As a result, there is Contour Control method suggested to supply for this defect. This paper carried modeling of biaxial system and implemented Independent Axis Control & Contouring Control on straight line, circular, and coner path by simulation and experiment. If feedrate increased, contour error growed. In consequence, according to this factor, we introduced contouring controller, so we could find the fact that contour error was reduced more than that of independent axis control about each path.

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A Multi-Axis Contour Error Controller for High-Speed/High-Precision Machining of Free form Curves (고속 고정밀의 자유곡선 가공을 위한 다축 윤곽오차 제어)

  • 이명훈;최정희;이영문;양승한
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.64-71
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    • 2004
  • The growing need for higher precision and productivity in manufacturing industry has lead to an increased interest in computer numerical control (CNC) systems. It is well known fact that the cross-coupling controller (CCC) is an effective method for contouring applications. In this paper, a multi-axis contour error controller (CEC) based on a contour error vector using parametric curve interpolator is introduced. The contour error vector is a vector from the actual tool position to the nearest point on the desired path. The contour error vector is the closest error model to the contour error. The simulation results show that the CEC is more accurate than the conventional CCC for a biaxial motion system. In addition, the experimental results on 3-axis motion system show that the CEC is simply applied to 3-axis motions and contouring accuracy is significantly improved.

Development of two axis contouring control system based on stepping motor (스텝핑 모우터를 이용한 2축 윤곽제어 장치 개발에 관한 연구)

  • 김교형;이기설
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.228-231
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    • 1987
  • Microprocessor-based software DDA interpolator is developed and applied to two axis contouring control of X-Y table. Developed assembly program is composed of feedrate, linear and circular DDA interpolation routines. Reference-pulse type of open-loop stepping motor control system in which the micro-computer produces a sequence of reference pulses for each axis of motion is adopted. To test performance of the developed program, X-Y table drive system based on stepping motor and shaft encoder is designed. Contouring error of the system in linear and circular path is within .+-.0.2 mm.

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Cross-Coupling Controller for High-Speed Nonlinear Contour Machining (고속의 비선형 윤곽가공을 위한 교차축 연동제어기)

  • Jee, Sung-Chul;Lee, Yong-Seok
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.446-451
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    • 2000
  • In this paper, a new adaptive cross-coupling control (CCC) algorithm with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy more effectively than the existing method.

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Adaptive Cross-Coupling Controller for Precision Contour Machining (정밀 윤곽가공을 위한 적응 교차축 연동제어기)

  • 윤상필;지성철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.8-13
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    • 2000
  • In this paper, a new adaptive cross-coupling control (CCC) method with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. In addition, a real-time federate adaptation scheme is included in the proposed CCC to regulate cutting force. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy and regulates cutting force more effectively than the existing method.

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Adaptive Cross-Coupling Control for High-Speed Nonlinear Contour Machining (고속의 비선형 윤곽가공을 위한 적응 교차축 연동제어)

  • Lee, Yong-Seok;Jee, Sung-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.11
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    • pp.108-114
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    • 2000
  • In this paper, a new adaptive cross-coupling control(CCC) method with an improved contour error model is proposed to maintain contouring precision in high-speed nonlinear contour machining. The proposed method utilizes variable controller gains based on the instantaneous curvature of a contour and the feedrate command. The proposed method is evaluated and compared with the conventional CCC for nonlinear contouring motion through computer simulations. The simulation results show that the proposed CCC improves the contouring accuracy more effectively than the existing method.

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3-Axis Coupling Controller for High-Precision/High-Speed Contour Machining (고정밀 고속 윤곽가공을 위한 3축 연동제어기)

  • 지성철;구태훈
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.1
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    • pp.40-47
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    • 2004
  • This paper proposes a three-axis coupling controller designed to improve the contouring accuracy in machining of 3D nonlinear contours. The proposed coupling controller is based on an innovative 3D contour error model and a PID control law. The novel contour error model provides almost exact calculation of contour errors in real-time for arbitrary contours and can be integrated with any type of existing interpolator. In the proposed method, three axes of motion are coordinated by the proposed coupling controller along with a proportional controller for each axis. The proposed contour error model and coupling controller are evaluated through computer simulations. The simulation results show that the proposed 3-axis coupling controller with the new contour error model substantially can improve the contouring accuracy by order of magnitude compared with the existing uncoupled controllers in high-speed machining of nonlinear contours.