• Title/Summary/Keyword: Continuous process

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A Study on the Fault Diagnosis of Roll-shape and Fault Tolerant Tension Control in a Continuous Process Systems (롤 형상 이상진단 및 이상극복 장력제어에 관한 연구)

  • 이창우;신기현;강현규;김광용;최승갑;박철재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.963-968
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    • 2003
  • The continuous process systems usually consists of various components: driven rollers. idle rolls, load-cell and so on. Even a simple fault in a single component in the line may cause a catastrophic damage on the final products. Therefore it is absolutely necessary to diagnosis the components of the continuous systems. In this paper, an adaptive eccentricity compensation method is presented. And a new diagnosis method for transverse roll shape defects on rolling process is developed. The new method was induced from analyzing the rolling mechanism by using rolling force model, tension model, Hitchcock's equation, and measured delivery thickness of materials etc. Computer simulation results also show that the proposed diagnosis methods is very effective in the diagnosis of 3-D roll shape

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The preparation of Al-Si alloy welding rod by the horizontal continuous casting process with the heating mold (가열주형 수평식연속주조법에 의한 Al-Si 합금 용접봉 제조)

  • 김원태;김명한;이보영
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.101-108
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    • 1994
  • The horizontal continuous casting process with the heating mold was adopted for fabricating defect-free 4043 Al alloy rods of 3.2m dia. with mirror surfaces. These rods were drawn into 2.4mm dia. rods for GTAW welding. The GTAW welding tests were carried out by use of these welding rods with 6061 Al alloy as a base metal. After welding, the X-ray tests, tensile strength tests, bending tests, and microstructural analysis of welded zone and HAZ were carried out. The results represented that the welding rods with good surfaces and welding properties could be made by the horizontal continuous casting, and followed by the drawing process.

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Cutting Force Regulation in Turning Using Sliding Mode Control (슬라이딩 모드 제어기를 응용한 선삭공정 절삭력 제어)

  • 박영빈;김종원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.605-609
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    • 1996
  • Continuous sliding mode control is applied to turning process for cutting force regulation. The highest feedrate compatible with the allowable cutting force is applied in rough cutting process such that maximum productivity is ensured and tool breakage is avoided. The programmed feedrate is overridden after the control algorithm is carried out. However, most CNC lathe manufacturers offer limited number of data bits far feedrate override, thus resulting in nonlinear behavior of the machine tools. Such nonlinearity brings “quantized” effect, and the optimal faedrate is rounded off before being fed into the CNC system. To compensate for this problem, continuous sliding mode control is applied. Conventional switching control law at a sliding surface is replaced by a smooth control interpolation in a selected boundary layer to avoid the excitation of high-frequency dynamics. Simulation results are presented in comparison with those obtained by applying adaptive control.

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Flexible Liquid Crystal Film Using Continuous Process

  • Liao, Chi-Chang;Wang, Hsing-Lung;Liu, Kang-Hung;Chen, Ru-De;Chang, Chih-Yuan;Jeng, Shie-Chang;Lin, Yan-Rung;Lu, Kevin;Chang, Rick;Chen, Jerry
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08a
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    • pp.73-75
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    • 2007
  • Micro-cell LC film and polymer network liquid crystal (PNLC) film by using continuous compatible process have been developed . A high-contrast micro-cell LC film has a strong potential as a high-performance flexible device. PNLC film has the low driving voltage. Both films show the characteristics of lightness, thinness and mechanical stability.

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Study on removal of microplastics using magnetic separation

  • Ueda, Reo;Akiyama, Yoko;Manabe, Yuichiro;Sato, Fuminobu
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.3
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    • pp.12-18
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    • 2022
  • In recent years, the impact of microplastics (MPs) on ecosystems is a serious problem. Since MPs are difficult to recover once they are dispersed into the environment, it is important to remove them at the source. We proposed a magnetic separation of primary MPs (plastics manufactured in minute sizes) sized 10-100 ㎛ that has not been removed in the sewage process, based on the magnetic seeding process. In this study, we used magnetite as a magnetic seeding agent, and conducted magnetic separation experiments in the continuous process using a superconducting solenoidal magnet to investigate the feasibility of practical magnetic separation system of MPs. As a result, 85% separation rate was obtained by continuous separation using high gradient magnetic separation (HGMS) with hydrophobically treated magnetite as a magnetic seeding agent.

Inactivation of Seawater Zooplankton Aretemia sp. using Physical and Chemical Processes (물리·화학적 공정을 이용한 해수 동물성 플랑크톤 Aretemia sp.의 소독)

  • Zheng, Cheng;Kim, Dong-Seog;Park, Young-Seek
    • Journal of Environmental Science International
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    • v.24 no.9
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    • pp.1181-1188
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    • 2015
  • In this study, we discussed about the application of the single physical and chemical treatment processes and the physical-chemical complex treatment processes on the inactivation of Artemia sp. in order to satisfy the USCG Phase II (United States Coast Guard). The results showed that initial disinfection rate of ultrasonic process in single batch process is higher than that of electrolysis. However, the inactivation rate showed slower than electrolysis. The inactivation rate of Artemia sp. on the single continuous treatment process ranked in the following order: homogenizer > electrolysis > ultrasonic process. Inactivation rate of Artemia sp. in continuous homogenizer-electrolysis complex process was reached at 100% immediately. A synergistic effect of ultrasonic-electrolytic complex process was found to be a small. The order of processes in a complex process did not affect the disinfection performance.

The Moderated Mediating Effect of Organization Cultural unbalance on the relationship among the Protean Career Orientation, Continuous Learning Activity and Subjective Career Success (프로티언경력지향성, 지속학습활동, 주관적 경력성공의 관계에서 조직문화 불균형성의 조절된 매개효과)

  • Kim, Na-Young;Jung, Sung Cheol
    • The Journal of the Korea Contents Association
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    • v.21 no.12
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    • pp.477-489
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    • 2021
  • This study was conducted to confirm whether organization culture unbalance plays a role as a moderating variable on the mediation process that protean career orientation influences subjective career success through continuous learning activity. To this end, a survey was carried out on 276 office workers with more than 5 years of work experience in large companies, and the data were analyzed using SPSS 25 and Process Macro v3.5. The results showed that continuous learning activity mediates the relationship of protean career orientation affecting subjective career success, but moderating effect of organizational culture unbalance and the moderated mediation effect were not statistically significant. However, statistical significance was found on the moderating effect of organizational culture unbalance on the mediation process, that 'self-direction', protean career orientation's sub-factor, affects subjective career success and its' sub-factor 'employability', and 'career satisfaction' through continuous learning activity. The significance and limitations of our findings are also discussed.

The Consequence Analysis for Unconfined Vapor Cloud Explosion Accident by the Continuous Release of Butane Vapor in the Debutanizing Process of Naphtha Cracking Plant (나프타분해플랜트의 부탄추출공정에서 부탄증기의 연속누출에 의한 증기운 폭발사고의 영향평가)

  • 손민일;이헌창;장서일;김태옥
    • Journal of the Korea Safety Management & Science
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    • v.2 no.4
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    • pp.33-43
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    • 2000
  • The consequence analysis for the unconfined vapor cloud explosion(UVCE) accident by the continuous release of butane vapor was performed and effects of process parameters on consequences were analyzed in standard conditions. For the case of continuous release(87.8 kg/s) of butane vapor at 8 m elevated height in the debutanizing process of tile naphtha cracking plant operating at 877 kPa & 346.75 K, we found that combustion ranges of dispersed vapor estimated by HMP model were 11.2~120.2 m and overpressures estimated by TNT equivalency model at 200 m were about 37.35~55.1 kPa. Also, overpressures estimated by Model UVCE I based on advective travel time to $X_{LFL}$ were smaller than those estimated by Model UVCE IIbased on real travel time between $X_{UFL}$ and $X_{LFL}$. At the same time, damage intensities at 200 m and effect ranges by overpressure could be predicted. Furthermore, simulation results showed that effects of operating pressures on consequences were larger than those of operating temperatures and results of accidents were increased with increasing operating pressures. At this time, sensitivities of overpressures for UVCE accident by the continuous release were about 5 kPa/atm.

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Chip Shape Control using AE Signal in Pure Copper Turning (순동선삭가공에서 AE 신호를 이용한 칩 형상 제어)

  • Oh, Jeong Kyu;Kim, Pyeong Ho;Koo, Joon Young;Kim, Duck Whan;Kim, Jeong Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.4
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    • pp.330-336
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    • 2014
  • The continuous chip generated in cutting process deteriorates workpiece, tool, and machine tool system. It is necessary to treat this continuous chip in ductile material machining condition for stable cutting. This paper deals with the chip control method using acoustic emission(AE) signal in pure copper turning operation. AE raw signals, root mean square(RMS) signals and wavelet transformed signals measured in turning process are introduced to analysis for chip patterns. With analysis of AE signals, it is obtained that the produced chip patterns are correlated with the specified AE signals which are transformed by fuzzy pattern algorithm. By this experimental investigation, the chip patterns can be classified at significant level in pure copper machining process and controlled from continuous chips to reduced-length stable chips.

A Study on the Fabrication Method of Mold for 7 inch LCD-BLU by continuous microlens 200μm (연속마이크로렌즈 200μm 적용 7인치 LCD-BLU 금형개발)

  • Kim, J.S.;Ko, Y.B.;Min, I.K.;Yu, J.W.;Heo, Y.M.;Yoon, K.H.;Hwang, C.J.
    • Transactions of Materials Processing
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    • v.16 no.1 s.91
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    • pp.42-47
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    • 2007
  • LCD-BLU is one of kernel parts of LCD and it consists of several optical sheets: LGP, light source and mold frame. The LGP of LCD-BLU is usually manufactured by etching process and forming numerous dots with $50\sim300{\mu}m$ diameter on the surface. But the surface of the etched dots of LGP is very rough due to the characteristics of the etching process during the mold fabrication, so that its light loss is high along with the dispersion of light into the surface. Accordingly, there is a limit in raising the luminance of LCD-BLU. In order to overcome the limit of current etched dot patterned LGP, optical pattern with continuous microlens was designed using optical simulation CAE. Also, a mold with continuous micro-lens was fabricated by UV-LiGA reflow process and applied to 7 inch size of navigator LCD-BLU in the present study.