• Title/Summary/Keyword: Continuous process

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The Optimization of Continuous Casting Process for Production of Copper Clad Steel Wire (동피복 복합선재 제조를 위한 연속주조공정의 최적화)

  • Cho, Hoon;Kim, Dae-Geun;Hwang, Duck-Young;Jo, Hyung-Ho;Kim, Yun-Kyu;Kim, Young-Jig
    • Journal of Korea Foundry Society
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    • v.25 no.6
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    • pp.259-264
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    • 2005
  • The copper clad steel wire is used extensively as lead wires of electronic components such as capacitors, diodes and glass sealing lamp because the wire combines the strength and low thermal expansion characteristic of Fe-Ni steel with the conductivity and corrosion resistance of copper. In order to fabricate the copper clad steel wire, several processes including electro-plating, tubecladding extrusion process and dip forming process have been introduced and applied. The electroplating process for the production of copper clad steel wire shows poor productivity and induces environmental load generation such as electroplating solution. The dip forming process is suitable to mass production of copper clad steel such as trolley wire. and need expensive manufacturing facilities. The present paper describes the improvement of the conventional continuous casting process to fabricate copper clad steel wire, which its core metal is low thermal expansion Fe-Ni alloy and its sheath material is copper. In particular, the formation of intermetallic compound at interface between core and sheath was investigated in order to introduce optimum continuous casting process parameter for fabrication of copper clad steel wire with higher electrical conductivity. The mechanical strength of copper clad steel wire was also investigated through wiredrawing process with of 95% in total reduction ratio.

Conversion of Vegetable Oil into Biodiesel Fuel by Continuous Process (연속공정에 의한 식물유의 바이오디젤유 전환)

  • Hyun, Young-Jin;Kim, Hae-Sung
    • Journal of the Korean Applied Science and Technology
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    • v.19 no.4
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    • pp.327-334
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    • 2002
  • Transesterfication of vegetable oils and methanol with alkaline catalyst was carried out to produce biodiesel fuel by continuous process. The process consists of two static mixers, one tubular reactor and two coolers and gave $96{\sim}99$% of methyl ester yield from soybean oil and rapeseed oil. Experimental variables were the molar ratios of methanol to vegetable oil, alkaline catalyst contents, flow rates, mixer element number. The optimum ranges of operating variables were as follows; reaction temperature of $70^{\circ}C$, l:6 of molar ratio of methanol to oil, O.4%(w/w) sodium hydroxide based on oil, static mixer elements number of 24 and 4 min. residence time.

A Study on Realization of Function Code for Fuzzy Control in the Continuous Casting Process of the Iron & Steel Works (제철소 연속주조 공정에서의 퍼지제어를 위한 기능코드의 구현 연구)

  • ;;;Zeungnam Bien
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.32B no.12
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    • pp.1545-1551
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    • 1995
  • As the modern industrial processes become more complex, it is getting more difficult to model and control the processes. Naturally, an advanced type of DCS(Distributed Control System) with higher level functions is being sought. Advanced DCS is a DCS with advanced functions such as fault diagnosis, GPC(Generalized Predictive Control), NN(Neural Network), and Fuzzy Control. In this thesis, we have studied a fuzzy control algorithm for realizing an advanced DCS. Its algorithm is implemented in a form of function code which is a process control language, being used by the industrial engineers. To verify the realized function code of the fuzzy control, the function code is applied to a continuous casting process of the Pohang Iron & Steel Works in Kwangyang. The rules of the fuzzy control were collected via interviews of the field operators and their operation documents. Finally under a real-time operating system environment, usability of the function code of the fuzzy control is shown via simulation for the continuous casting process.

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Abatement Study of TNT Wastes by Porphyrin-Metal Complexes (포피린-메탈 복합체를 이용한 TNT 폐수의 처리)

  • 조정국;우인성
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.127-132
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    • 1993
  • Porphyrin-catalyzed reduction of TNT to triaminotoluene was performed in both batch reactions and a continuous process. Packed-bed reactors were used to study porphyrin-catalyzed reduction in a continuous process. A reactor was packed with DEAD(diethylaminoethyl)-substituted glass beads on which $Co^{+3}$_centered deuteroporpgyrin Ⅸ, -2, 4-disulfonic acid was immobilized, and another containing only DEAE glass beads was used as a control. The porphyrin exhibited catalytic activity in its immobilized state up to 100 hours of operation. Based on the successful abatement of nitrobodies by porphyrin-catalyzed reduction in both batch and continuous process, this process is recommended to be used as a pretreatment for biological treatment or carbon adsorption treatment of TNT wastes.

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Composting Characteristics of a Continuous Aerated Pilot-scale Reactor Vessel for Commercial Composting (상업용 퇴비화를 위한 연속 통기식 파이로트 규모 반응조의 퇴비화 특성)

  • 홍지형;최병민
    • Journal of Animal Environmental Science
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    • v.4 no.2
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    • pp.149-160
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    • 1998
  • Hog manure slurry amended with sawdust was composted in pilot-scale reactor vessels using continuous aeration nuder different C/N ratios and pH conditions during composting high rate (decomposition) process. For each material two replicated piles were built and monitored over a period of three weeks. The compost piles had an initial volume of 0.18 ㎥. In this study we evaluated the temperature in compost O2 and CO2 evolution, aeration rate, NH3 concentration etc. and investigated the stability of compost during composting high rate process. According to measured results, while the maximum NH3 concentration during composting high rate process. According to measured results, while the maximum NH3 concentration during composting high rate was in the range of 213 to 412 ppm on 5th day which was near the optimum C/N(22∼24) and pH(7.5∼7.9). And then, the NH3 concentration reduced to between 22∼26 ppm by 13th day. The maximum NH3 concentration for the lower C/N(18∼19) and pH value of 6 reached 574∼1,063 ppm by the 16th through 11th days and the NH3 concentration during continuous aerated composting high rate process, it was more important to manage NH3 gas so that compost odor is reduced.

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Optimization of Culture Conditions and Continuous Production of Chitosan by the Fungi, Absidia coerulea

  • Kim, Woo-Jun;Lee, Woo-Gi;Kalaimahan Theodore;Chang, Ho-Nam
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.6 no.1
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    • pp.6-10
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    • 2001
  • The production of chitosan from the mycelia of Absidia coerulea was studied to improve cell growth and chitosan productivity. Culture conditions were optimized in batch cultivation (pH 4.5, agitator speed of 250 rpm, and aeration rate of 2 vvm) and the maximum chitosan concentration achieved was 2.3g/L under optimized conditions. Continuous culture was carried out successfully by the formation of new growth spots under optimized conditions, with a chitosan productivity of 0.052g/L(sup)-1 h(sup)-1, which is the highest value to date, and was obtained at a dulution rate of 0.05h(sup)-1. Cell chitosan concentrations reached about 14% in the steady state, which is similar to that achieved in batch culture. This study shows that for the continuous culture of Absidia coerulea it is vital to control the medium composition.

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A Study on Collection Efficiency And Economy of Total Hydrocarbons in Accordance with Time Changes at Activated Carbon Collection Facility (활성탄집진시설의 시간변화에 따른 총탄화수소의 집진효율성 및 경제성에 관한 연구)

  • Kim, Seong Jung;Han, Dae Hee;Woo, In Sung
    • Journal of the Korea Safety Management & Science
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    • v.16 no.2
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    • pp.231-236
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    • 2014
  • In this study, the changes in collection efficiencies due to the time changes of activated carbons were ascertained, and in order to identify the magnitude of adsorption, the before-use and after-use iodine adsorption values were analyzed. In addition, as a result of examining the characteristics of continuous process and non-continuous process and as a result of investigating whether the emission standards would be maintained, the continuous process and printing facilities were seen as not being able to maintain the emission standards. Also were found, in the case of non-continuous process,-taking into consideration the special nature of the job -for 4${\o}$ palletized charcoal, a collection efficiency near 50% was shown even after 96 hours. Also, when the inlet concentration was about 300ppm, it is thought that the emission standards would be maintained if the activated carbons are replaced within at least 96 hours in the case of 4${\o}$ palletized charcoal and the use was deemed pointless in the case of carbon. The results of this study are expected to provide assistance in selecting replacement periods for activated carbons and in selecting absorbents at the project sites, and are expected to be of significant help in the selection of precipitators that can collect total hydrocarbons for compliance of the emission standards.

Looperless Tension Control in Hot Rolling Process Using SVR

  • Shim, Jun-Hong;Han, Dong-Chang;Kim, Jeong-Don;Park, Cheol-Jae;Park, Hae-Doo;Lee, Suk-Gyu
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.403-407
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    • 2005
  • This paper proposes a looperless tension control algorithm which is robust to disturbance and tensional variation in rolling process using SVR(Support Vector Regression). Hot rolling process which is global technology to coil steel after continuous finishing process for welded bars followed by roughing mill process, becomes hot issue. Finishing mill process not only makes it possible to produce ultra thin steel strip(0.8 mm) but enhance the quality of terminals of coil, which increases the productivity due to faster process. Constant tension control between stands in hot rolling process is essential to enhance the quality of steel. Sensorless tension control is under research by some advanced companies to replace the conventional tension control method because in continuous finishing mill process, it is impossible to install the looper used in conventional control system. Simulation results show the effectiveness of the proposed algorithm.

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Study of Continuous Production of Alcohol using Biologically Sandwich-styled Immobilization Carrier (샌드위치식 고분자담체를 이용한 알코올 연속생산연구)

  • Park, Young-G.;Kim, Hee-Jung
    • KSBB Journal
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    • v.23 no.3
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    • pp.213-218
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    • 2008
  • The present study was to investigate the continuous production of alcohol using immobilized carrier manufactured by polymeric materials. Fermentation runs with a crushed rice, with constituents recovered from batch culture and with ones from continuous culture were thus compared. The performances of immobilized carrier were governed by sandwitched synthetic polymers, the evolution of the continuous culture was steadily governed by the production of alcohol in the lag time of batch culture. The main focus was set on the enhancement of the alcohol production by an newly-developed polymeric forms. This polymeric form led to a drastic increase of the microorganism and the production cost in the continuous reactor was thereby reduced. The sandwitched polymeric-formed carrier, which was resistant to external environments, serves as an interesting alternative to maintain the stability of biological process. These whole results were discussed with the aim to better understand the continuous process implied in the microorganism's build-up during cultivation of fermentation broth.

A Transformation Scheme for Continuous Queries on RFID Streaming Data (RFID 스트리밍 데이터 처리를 위한 연속 질의의 변환 기법)

  • Park, Jae-Kwan;Hong, Bong-Hee;Ban, Chae-Hoon
    • The KIPS Transactions:PartD
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    • v.14D no.3 s.113
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    • pp.273-284
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    • 2007
  • RFID middleware systems collect and filter the RFID streaming data gathered continuously by numerous readers in order to process requests from applications. These requests are called continuous queries because they are kept on executing during certain periods. To enhance the performance of the middleware, it is required to build an index to process the continuous queries efficiently. Several approaches of building an index on not data records but queries, called Query Index, are proposed and widely used for evaluating continuous queries over streaming data. The EPCglobal proposed an Event Cycle Specification (ECSpec) model, which is a standard query interface for RFID applications. Continuous queries based on ECSpec consist of a large number of segments for representing the query conditions. The problem with using any of the existing query indexes on these continuous queries is that it takes a long time to build the index because it is necessary to insert a large number of segments into the index. To solve this problem, we propose an Aggregate Transformation that converts a group of segments into a compressed data which is representative of the segments. We compare the performance of a transformed index with the existing query indexes.