• Title/Summary/Keyword: Continuous flow dryer

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Development of Continuous Cross-Flow Rice Drying Model (벼의 횡류 연속식 건조 모델 개발)

  • 송대빈;고학균
    • Journal of Biosystems Engineering
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    • v.22 no.3
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    • pp.279-288
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    • 1997
  • This study was worked out to obtain fundamental data needed for developing a continuous type dryer. The drying process in a cross-flow type continuous dryer was expressed as partial differential equations, and a drying simulation model for predicting rice moisture content, rice temperature, drying air absolute humidity, drying air temperature was developed by using the finite difference method. To validate the performance of the drying simulation model, a prototype continuous dryer was constructed in this study. The size of the test dryer was one-tenth to that of a commercial continuous dryer. The difference in the outlet rice moisture content between the predicted values and the measured values was within 0.5%, that of outlet rice temperature was below $3^{\circ}C$, that of drying air temperature in drying bed was within $8^{\circ}C$ and that of relative humidity of outlet drying air was big because of the different measuring point. In addition, a drying simulation model for a actual size continuous dryer with double flow was developed in this study. This drying simulation model included the rice mixing effect in the middle of drying length. The difference of outlet moisture content between the predicted and the measured values showed below 0.5% in this study.

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Development of a Prototype Continuous Flow Dryer using For Infrared Ray and Heated -air for White Ginseng (열풍과 원적외선 겸용 연속식 백삼 건조기의 개발)

  • 박승제;김성민;김명호;김철수;이종호
    • Journal of Biosystems Engineering
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    • v.25 no.2
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    • pp.115-122
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    • 2000
  • This study was performed to develop a prototype continuous flow ginseng dryer with which better product quality and lower drying energy consumption could be achieved compared with conventional ginseng dryers. A dryer having both far infrared ray (IR) and heated-air as the drying energy sources was designed and fabricated . Dryer performance was studied by examining energy efficiencies and dryer performance evaluation indices (DPEI) during the drying tests of medium-sized four year ginseng roots with IR radiating plate temperature and drying air temperature in the range of 80-12$0^{\circ}C$ and 22-5$0^{\circ}C$, respectively. The DPEI of IR /heated -air combined drying was 1/3 of that of the conventional heated-air drying when ginseng were dried to the same final moisture ratio. When ginsengs were dried for 12 hours in the prototype IR/heated-air combination dryer, a linear relationship was found to exist between final moisture ratio and ginseng temperature. As the drying progressed, drying air temperature inside the dryer was nearly constant but ginseng temperature was drastically increased during the first two hours and gradually increased thereafter until the end of drying. With the prototype Ir/heated-air combination dryer, the drying rate changed little but the energy efficiency increased proportionally when the amount of ginseng to be dried increased. Drying capacity, energy efficiency, and DPEI of the prototype IR/heated-air combination ginseng dryer were estimated to 1.500 roots, 65% and 3.800kJ/kg-water , respectively.

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DEVELOPMENT of CONTINUOUS GRAIN DRYER

  • Kim, Y.H.;Cho, Y.K.;Cho, K.H.;Keum, D.H.;Han, C.S.;Han, J.K.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.396-404
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    • 2000
  • Post harvest processes for rice include drying, storage and processing. Drying has a great effect on the quality of the grain. The existing rice centers are with the ill equipped, especially with drying and storage facilities. The rice harvesting has bully mechanized, a large volume of rice with high moisture content are taken to the rice processing complex(RPC). Three, the need for drying and storage facilities becomes more urgent. At present the daily drying capacity of RPC can't exceed over 40~50 M/T. Therefore new technology and facilities for a high quality and main efficient drying should be introduced one such technology is the continuous flow drying system. This research, aims to test performance efficiency the mixed continuous flow grain dryer was whose daily drying capacity is 100 M/T. The results of the performance tests of the dryer are shown as follows; (1) The temperature distribution of the drying modules were measured by a temperature recorder. The fifth module showed the highest value, followed by the seventh and the third. (2) When the intake air temperature was $55^{circ}C$, the drying rates were 1.7 and 2.6%, wb/pass in the exhaust temperatures of 20 and $22^{circ}C$. And when the intake air temperature was $60^{circ}C$, the drying rates were 1.7 and 2.3%, wb/pass in the exhaust temperatures of 22 and $25^{circ}C$. (3) The average increased rate of cracked grains after the drying process was 0.7% which is below the tolerance limit (2.0%) of the continuous grain dryer.

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The study on the estimation of heat transfer coefficient through the counterflow concentric tube using refrigerant and moisture air (냉매와 습공기가 교차하는 2중관에서 전열계수 예측을 위한 연구)

  • 조권희
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.5
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    • pp.687-694
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    • 1999
  • This study was conducted to develop new drying process for automatic control and marine engi-neering system. Air-water tests were carried out to investigate dryer performance. The dispersed flow in he dryer test apparatuses was also simulated by using a numerical code which solves the Dittus-Boelter equation for continuous liquid phase and the Reynolds equation of droplet motion for continuous liquid phase and the Reynolds equation of droplet motion for dispersed phase to predict droplet removal efficiency. Proper conditions for dehumidification were optimized by response ambient conditions. When the selected indexes were constrained in the range of 85-98% moisture content above $15^{\circ}$ and more than mass flow rates of moist air 750kg/h. The numerical results were compared with the experimental data pertaining to the removal effi-ciency at chamber stage and overall pressure drop along concentric tubes Good agreement was obtained as for the efficiency while relatively poor agreement was obtained for the relative humidity. The results also showed that the efficiency depended strongly on the relative humidity at the inlet condition which indicated the importance of estimating the heat exchanger length. Effects of some design parameters in both removal efficiency and breakthrough onset condition are discussed.

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The Present of Rice Drying and Storage in the U.S.A (미국에서의 벼 건조 및 저장현황)

  • Bakker-Arkema, Fred W.;Hines, R.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1994.06f
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    • pp.139-160
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    • 1994
  • The-state-of-the-art of rice drying in the U.S.A. is presented. The U.S.A. is a minor producer but major exporter of rice. Head yield is its major criterion in evaluating rice quality . A decrease of 1 to 3 points in head yield can be expected to occur in a well-designed rice-drying system. Rice is dried on the farm in bins in the U.S. A., and n high-temperature continuous -flow dryers at the elevator level. Two relatively new rice-drying systems are discussed in some detail. : The top-bin/in -bin-counterflow bin-type on-farm dryer, and the concurrent-flow high-temperature elevator dryer.

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Reuse of Exhaust Heat and Improvement in Fuel Efficiency of Grain Dryer (곡물(穀物) 건조기(乾燥機)의 배기열(排気熱) 재이용(再利用) 및 열효율(熱効率) 개선(改善)에 관(關)한 연구(硏究))

  • Keum, Dong Hyuk;Lee, Yong Kook;Lee, Kyou Seung;Han, Jong Ho
    • Journal of Biosystems Engineering
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    • v.9 no.2
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    • pp.65-73
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    • 1984
  • While most of researches on the performance of high temperature grain dryer have dealt mainly with improving dryer capacity and drying speed during the last twenty years, energy efficiency, in fact, has not been emphasized. Current fuel supplies and energy cost have shifted the emphasis to reducing the energy consumption for grain drying while maintaining dryer capacity and grain quality. Since the energy input for drying is relatively large, the recovery and reuse of at least part of the exhaust energy can significantly reduce the total energy consumption in existing drying systems. Unilization of exhaust heat in grain dryer either through direct recycling or by a thermal coupling in heat exchanger have been subject of a number of investigators. However, very seldom research in Korea has been done in this area. Three drying tests(non-recycling, 0.22 recycle ratio, and 0.76 recycle ratio)were performed to investigate the thermal efficiency and heat loss factors of continuous flow type dryer, and to analyze the effect of recycle ratio (weight of exhaust air recycled/total weight of input air) on the energy requriements for rough rice drying. The test results showed that when the exhaust air was not recycled, the energy lost from furnace was 15.3 percent of input fuel energy, and latent and sensible heat of exhaust air were 61.4 percent and 11.2 percent respectively. The heat which was required in raising grain temperature and stored in dryer was relatively small. As the recycle ratio of exhaust air was increased, the drying rate was suddenly decreased, and thermal efficiency of the kerosene burner was also decreased. Drying test with 0.76 recycle ratio resulted in 12.4% increase in fuel consumption, and 38.4% increase in electric power consumption as compared to the non-recycled drying test. Drying test of 0.22 recycle ratio resulted in 6.8% saving in total energy consumption, 8.0% reduction in fuel consumption, and 2.5% increase in electric power consumption as compared to the non-recycled drying test.

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Quality Analysis of the Korean White Ginseng dried with a Prototype Continuous Flow Dryer using Far Infrared Ray and Heated-air (열풍과 원적외선 겸용 연속식 건조기에서 건조된 백삼의 품질분석)

  • 박승제;김성민;김명호;김철수;이종호
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1999.07a
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    • pp.301-306
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    • 1999
  • 현재까지 인삼건조에 관한 연구는 단편적이며 또한 열풍건조의 온도 조건에 따른 물리 화학적 품질 변화 등에 국한되고 있으며 최 등(1992)이 백삼과 태극삼의 평형함수율과 열풍 건조 방정식을 체계적으로 개발한 연구가 있었으나 건조 에너지와 품질의 관점에서 새로운 건조기의 개발 등에 관한 연구는 거의 없는 실정이다. (중략)

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Development of Continuous Cross-Flow Rice Drying Model and Drying Speed Control System Using Fuzzy Logic(II) - Drying Speed Control - (벼의 횡류 연속식 건조 모델 개발과 퍼지논리를 이용한 건조 속도 제어에 관한 연구(II) - 건조속도제어 -)

  • 송대빈;고학균;조성인
    • Journal of Biosystems Engineering
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    • v.23 no.5
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    • pp.457-464
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    • 1998
  • A drying speed control system using fuzzy logic was developed in order to minimize the damage of rice quality for a large capacity continuous dryer. The performance of the system was tested at two object moisture content of 17% and 25% on a wet basis. For object moisture content of 17% on a wet basis, the final output moisture contents from 20.46%, 20.96%, 18.98% on a wet basis were 17.99%, 17.6% and 17.23% on a wet basis, respectively. For object moisture content of 25% on a wet basis, the final output moisture contents from 28.85%, 26.95%, 28.11%, 27.8% on a wet basis were 25.24%, 24.9%, 25.23% and 25.09% on a wet basis, respectively.

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Development of a Prototype Continuous Flow Dryer using Far Infrared Ray and Heated-air for White Ginseng (열풍과 원적외선 겸용 연속식 백삼 건조기의 개발)

  • 박승제;김성민;김명호;김철수;이종호
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1999.07a
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    • pp.199-204
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    • 1999
  • 고려인삼(Panax Ginseng C. A. Meyer)은 오갈피나무과(Araliaceae) 인삼속(Panax)에 속하며 4-6년 동안 그늘진 곳에서 재배되는 다년생 초본식물이다. 인삼은 현재 우리나라뿐만 아니라 중국, 일본, 미국, 캐나다, 소련 등지에서 재배되고 있으나 우리나라 인삼은 "고려인삼"이라는 별칭으로 유통되고 있다. 이것은 고려인삼이 다른 인삼보다 월등히 품질이 우수하기 때문으로 판단하고 있다(고 등,1994). 인삼제품중 원형을 유지하는 건조제품으로는 홍삼, 백삼, 태극삼 등이 있으며 그동안 홍삼류는 국가 전매사업 대상으로서 한국담배인삼공사에서 조제, 가공 판매를 하였으나 1998년부터는 일반인도 취급이 가능하게 되었다. 홍삼은 원료수삼을 약 9$0^{\circ}C$ 이상의 증기로 증삼하기 때문에 이 과정에서 매우 유용한 약용 물질이 생성되는 것으로 알려져 있어 백삼보다 가공비는 높으나 가격이 매우 높기 때문에 일반 인삼가공업자들이 홍삼제조를 선호하고 있다 또한 동남아나 중국 등지에서 고려 홍삼을 선호하기 때문에 더욱 그러한 경향이 나타나고 있다. (중략)고 있다. (중략)

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QUALITY OF KOREAN GINSENG DRIED WITH A PROTOTYPE CONTINUOUS FLOW DRYER USING FAR INFRARED RAY AND HEATED-AIR

  • Park, S. J.;Kim, S. M.;Kim, M. H.;Kim, C. S.;Lee, C. H.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.388-395
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    • 2000
  • This study was performed to examine the effects of infrared (IR)/heated-air combination drying on some quality attributes of Korean white ginsengs. Ginseng roots were dried in a dryer where both the far infrared ray and heated-air are available as drying energy sources. Diametral shrinkage, external color, total saponin content, and ginsenosides and free sugar composition of the IR/heated-air combination dried ginsengs were measured and compared with those of commercial white ginseng products. The external color became lower in lightness and higher in saturation as the IR radiating plate temperature increased. IR/heated-air combination dried white ginsengs at IR plate temperature of 100$^{\circ}C$ was comparable to the commercial white ginseng products in color characteristics. Diametral shrinkage ratios ranged from 20 to 36% and appeared to be independent on the different drying methods. No definite evidence could be found whether the IR/heated-air combination drying and the conventional. hot-air drying practice resulted in white ginsengs having different ginsenoside contents and compositions. No conclusion could be made on whether the various drying treatments used in the study had effects on the free sugar contents and compositions of white ginsengs.

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