• 제목/요약/키워드: Continuous carbon fiber

검색결과 75건 처리시간 0.023초

사출성형용 열가소성 펠렛을 이용한 탄소섬유 복합소재 제작에 관한 연구 (A Study on the Production of Carbon Fiber Composites using Injection-molding Grade Thermoplastic Pellets)

  • 정의철;윤경환;김종선;이성희
    • 소성∙가공
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    • 제25권6호
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    • pp.402-408
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    • 2016
  • A manufacturing technology of carbon fiber composites with thermoplastic polymer pellets and continuous woven fiber was investigated using a compression molding process. To secure the impregnation of resin into the porosity of fabric the composite specimens were prepared with general injection-molding grade polypropylene pellets and low viscosity polycarbonate pellets. Tensile tests of polypropylene and polycarbonate composites were performed. Polycarbonate composites showed higher fracture strength than that of polypropylene composites because of the difference of matrix properties. However, the increase rate of strength was lower than that of polypropylene composites due to the difference of coherence between matrix and reinforcement. To investigate the effect of carbon fiber volume fraction on the fracture strength variation polypropylene composites with different volume fraction were compression molded and tensile tests were performed together. It was shown that the fracture strength of the polypropylene composites increased by 3.2, 5.4 and 6.9 times with the increase of carbon fabric volume fraction of 0.256, 0.367, and 0.480, respectively.

Effect of Process Condition on Tensile Properties of Carbon Fiber

  • Lee, Sung-Ho;Kim, Ji-Hoon;Ku, Bon-Cheol;Kim, Jun-Kyong;Chung, Yong-Sik
    • Carbon letters
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    • 제12권1호
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    • pp.26-30
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    • 2011
  • For polyacrylonitrile (PAN) based carbon fiber (CF) process, we developed a lab scale wet spinning line and a continuous tailor-made stabilization system with ten columns for controlling temperature profile. PAN precursor was spun with a different spinning rate. PAN spun fibers were stabilized with a total duration of 45 to 110 min at a given temperature profile. Furthermore, a stabilization temperature profile was varied with the last column temperature from 230 to $275^{\circ}C$. Stabilized fibers were carbonized in nitrogen atmosphere at $1200^{\circ}C$ in a furnace. Morphologies of spun and CFs were observed using optical and scanning electron microscopy, respectively. Tensile properties of resulting CFs were measured. The results revealed that process conditions such as spinning rate, stabilization time, and temperature profile affect microstructure and tensile properties of CFs significantly.

T-ray를 이용한 풍력터빈 브레이드 비파괴결함평가 (Nondestructive Evaluation of the Turbine Blade of Wind Energy By Using T-Ray)

  • 임광희;정종안;;이길성
    • 한국생산제조학회지
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    • 제21권1호
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    • pp.102-108
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    • 2012
  • A study of terahertz waves (T-ray) was made for the nondestructive evaluation of FRP (Fiber reinforced plastics) composite materials. The to-be-used systems were time domain spectroscopy (TDS) and continuous wave (CW). The composite materials investigated include both turbine blades of wind energy (non-conducting polymeric composites) and conducting carbon fiber composites. Terahertz signals in the TDS mode resembles that of ultrasound; however, unlike ultrasound, a terahertz pulse was not able to detect a material with conductivity. This was demonstrated in CFRP (Carbon fiber reinforced plastics) laminates. Refractive index (n) was defined as one of mechanical properties; so a method was solved in order solve the "n" in the material with the cut parts of the turbine blades of wind energy. The defects and anomalies investigated by terahertz radiation were foreign material inclusions and simulated disband. Especially, it is found that the T-ray went through the turbine blade with greater thickness (about 90mm).

Carbon Fibres for the Repair of Abdominal Wall Defects in Rabbits

  • Gangwar, A.K.;Sharma, A.K.;Kumar, Naveen;Maiti, S.K.;Kumar, N.;Gupta, O.P.;Goswami, T.K.;Singh, Rajendra
    • Carbon letters
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    • 제6권1호
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    • pp.15-24
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    • 2005
  • Sixteen clinically healthy New Zealand white rabbits of either sex were divided into two equal groups I and II of 8 animals each. Under thiopental sodium (2.5%) anaesthesia a linear full thickness abdominal wall defect of 3 cm in length was created and repaired with continuous suture pattern using 3000 filaments of carbon fibres and 1~0 black braided nylon suture, ingroup I and II respectively. Increased vascularity was observed in carbon fibres (group I) and on day 30 the carbon fibres were covered by white fibrous tissue. Significantly higher (P < 0.05) values of glucose was seen on day 14 in group I, whereas, decrease in glucose value was observed in group II. Histopathologically, the carbon fiber implant induced extensive fibrous tissue (collagen fiber) reaction. Negligible inflammatory cells in the stroma indicate the host tissue tolerance to carbon fibers. Histochemically, gradually increased alkaline phosphatase activity up to day 14 in group I, suggested the proliferation of fibroblasts in early stages.

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탄소 니들펀칭 프리폼의 소재조성 및 공정변수에 따른 인장 특성평가와 제작 최적화 (Evaluation of the tensile properties and optimum condition of manufacturing of carbon needle punched perform by material composition and processing parameters)

  • 배준희;이재열;강태진;정관수
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 추계학술발표대회 논문집
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    • pp.63-66
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    • 2003
  • The effect of punching density and material composition on the tensile properties and optimum condition of manufacturing of carbon needle punched perform was studies. The interlaminar tensile strength were increased but the intralaminar tensile strength were decreased with increasing punching density. In the case of the performs composed of continuous oxi-PAN fabrics, there was a considerable improvement of the interlaminar and intralaminar tensile strength.

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열경화성 연속섬유 복합재를 이용해 외측 보강된 3D 프린팅 열가소성 복합재 구조물의 굽힘 특성 향상에 대한 연구 (A Study on the Improvement of Bending Characteristics of 3D Printed Thermoplastic Structures Reinforced at the Lateral Surface using Continuous Fiber Reinforced Thermosetting Composites)

  • 백운경;남기법;노재승;박성은;노정우
    • Composites Research
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    • 제34권2호
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    • pp.136-142
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    • 2021
  • 3D 프린팅 기술은 금형이 없이 다양한 형태의 제품을 만들기 쉬운 장점이 있지만, 기존 보편화된 성형법에 비해 기계적 물성이 낮고, 소재 및 제작 조건 등에 따라 기계적 물성이 크게 달라지는 문제가 있다. 한편, 높은 물성을 구현하기 위해서는 제조비용이 높아지는 문제가 있어, 이에 대한 연구 필요성이 증가하고 있다. 본 연구에서는 단섬유 탄소섬유 보강 나일론 필라멘트를 이용하여 3D 프린팅 열가소성 구조물을 제작하였다. 또한 인발 성형된 연속섬유 형태의 탄소섬유 혹은 유리섬유 강화 열경화성 복합재를 이용해 외측면을 보강하여 기계적 물성 향상 방법을 제시하였다. 보강재의 보강 위치와 섬유의 종류에 따른 굽힘물성 향상을 확인하였다.

탄소섬유쉬트로 전단보강한 RC 기둥의 이력성능평가에 관한 실험적 연구 (An Experimental Study on the Hysteretic Capacity Evaluation of the Shear-Strengthened RC Column with Carbon Fiber Sheet)

  • 이현호;구은숙
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1999년도 봄 학술발표회 논문집(I)
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    • pp.750-755
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    • 1999
  • When the RC frame structures subjected to the seismic load, brittle shear failure of vertical members induces brittle collapse of whole structures. Failure mechanism like this is not desirable. So shear strengthening method to avoid this failure mechanism is needed. Recently, strengthening method using continuous fiber sheet is studied and used widely which have high elastic and high strength characteristics. In this study, RC columns which is strengthened by carbon fiber sheet in the form of tape or whole sheet were tested under the cyclic load. The parameter of this test is the amount of strengthening. As the amount of strengthening increase, strength, ductility and energy capacity increase. The failure mode of test results are shear and bond-split failure.

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섬유보강 시멘트 복합체의 동결융해 저항성 및 섬유형태별 역학적 특성에 관한 연구 (An Experimental Study on the Freeze-Thaw Durability and Mechanical Properties by the fiber types of Fiber Reinforced Cement Composites)

  • 박승범;윤의식;송용순
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1990년도 가을 학술발표회 논문집
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    • pp.145-150
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    • 1990
  • In order to discuss the freeze-thaw durability of FRC and mechanical properties by the fiber types of FRC, experimental studies of FRC were carried out. The kinds of fiber used which are in CFRC are PAN-based and Pitch-based carbon fiber and in GFRC are alkali-resistance glass fiber. To examine the effects of the kinds, types (continuous fiber and Tow, Belt, Cloth) and contents of fiber and matrices, the following three methods CFRC and GFRC, Air cured, Water cured and Autoclaved CFRC and GFRC were tested. According to the test results, the flexural, tensile strength and toughness of FRC were remarkably influenced by types of fiber and addition of condensed silica fume. Also, freeze-thaw resistance of FRC was considerably improved in comparision to conventional mortar.

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Applications of carbon-based materials in solid phase micro-extraction: a review

  • Guo, Jian;Park, Soo-Jin;Meng, Long-Yue;Jin, Xinghua
    • Carbon letters
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    • 제24권
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    • pp.10-17
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    • 2017
  • With continuous development in the field of sample preparation technology, solid phase micro-extraction (SPME) has been widely used in analytical chemistry for high extraction efficiency and convenient operation. Different materials lead to different extraction results. Among existing materials, carbon-based materials are still attracting attention from scientists due to their excellent physical and chemical properties as well as their modifiable surfaces, which could enhance the adsorption effects of SPME fiber. This review introduces the preparation methods and applications of different kinds of carbon-based material coatings on fibers. In addition, directions for future research on carbon material composites are discussed.

상 분리 폴리머 혼합액의 전기 방사에 의한 나노 포러스 탄소 파이버 제작 (Fabrication of Nanoporous Carbon Fibers by Electrospinning)

  • 김홍연;이대희;문주호
    • 한국재료학회지
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    • 제19권10호
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    • pp.562-568
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    • 2009
  • Electrospinning is a technique that produces sub-micron sized continuous fibers by electric force from polymer solutions or melts. Due to its versatile manufacturability and the cost effectiveness, this method has been recently adopted for the fabrication of one-dimensional materials. Here, we fabricated polyacrylonitrile (PAN) polymer fibers, from which uniform carbon fibers with diameters of 100-200 nm were obtained after carbonization at 800 $^{\circ}C$ in N$_2$. Special emphasis was directed to the influence of the phase separated polymer solution on the morphology and the microstructure of the resulting carbon fiber. The addition of poly(stylene-co-acrylonitile) (SAN) makes the polymer solution phase separated, which allows for the formation of internal pores by its selective elimination after electrospinning. XPS and Raman Spectroscopy were used to confirm the surface composition and the degree of carbonization. At the PAN:SAN = 50:50 in vol%, the uniform carbon fibers with diameters of 300$\sim$500 nm and surface area of 131.6 m$^2$g$^{-1}$ were obtained.