• Title/Summary/Keyword: Continuous Strength Method

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Determination of the Mechanical Properties of the Coated Layer in the Sheet Metal Using Load-Displacement Curve by Nanoindentation Technique (나노 인덴테이션의 하중-변위 곡선을 이용한 용융아연도금 강판 코팅층의 기계적 특성 결정)

  • Ko Y. H;Lee J. M;Kim B. M
    • Transactions of Materials Processing
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    • v.13 no.8
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    • pp.731-737
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    • 2004
  • Mechanical properties such as Young's modulus and hardness of thin film in coated steel are difficult to determine by nano-indentation from the conventional analysis using the load-displacement curve. Therefore, an analysis of the nano-indentation loading-unloading curve was used to determine the Young's modulus, hardness. A new method is recently being developed for elastic-plastic properties of materials from nano-indentation. Elastic modulus of the thin films shows relatively small influence whereas yield strength is found to have significant effect on measured data. The load-displacement curves of material tested with a Berkovich indenter and nano-indentation continuous stiffness method is used to measure the modulus and hardness through thin films, and then these are computed using the analysis procedure. The developed neural networks apply also to obtain reliable mechanical properties.

Optimized Fabrication of FGMs and DIC Evaluation (FGMs의 최적화 제조와 DIC 평가)

  • Kwon, Oh-Heon
    • Journal of the Korean Society of Safety
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    • v.26 no.5
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    • pp.27-32
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    • 2011
  • Recently new technological development needs the advances in the fields of new materials. The most advanced design is not useful if new material's performance is not realized adequately for bearing the service loads and conditions. FGMs suggests the reasonable solution for the those requirements because of its wide range microstructure and the continuous constitutions. It's especially good for the heat-resisting components, piezoelectricity and aerocraft fields. However the fabrication and its experimental estimation methods have not been established because of its various freedom of material's properties. Therefore it is necessary to develope the fabrication method and estimation of strength and deformation. The experiments are conducted under a four point flexural test. According to results, this study shows that FGMs is well fabricated and the deformation and strain fields are expressed very well by digital image correlation method.

Properties of High Strength Recycled Aggregate Concrete (고강도 영역의 재생골재 콘크리트의 물리적 특성)

  • 이세현;서치호
    • Journal of the Korea Concrete Institute
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    • v.13 no.6
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    • pp.575-583
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    • 2001
  • The purpose of this study is to present the method of utilizing the recycled aggregate that are obtained from waste concrete as the concrete aggregate. We manufactured the recycled aggregate concrete with compressive strength of over 300kgf/㎠ to increase its weaker strength than the normal concrete, and compared the physical features of the recycled aggregate concrete with that of the normal concrete. As a result of the study, the mechanical performances such as compressive and tensile strength were generally reduced as the mixing rate of the recycled aggregate increased; however, it was possible to manufacture the concrete with the compressive strength of 300∼600kgf/㎠ using the adequate mixing material such as unit quantity of cement, compounding water and silicafume. However, a continuous study on long-term durability performance is required to manufacture and utilize the recycled aggregate concrete for the structure.

Flexural strengthening of continuous unbonded post-tensioned concrete beams with end-anchored CFRP laminates

  • Ghasemi, Saeed;Maghsoudi, Ali A.;Bengar, Habib A.;Ronagh, Hamid R.
    • Structural Engineering and Mechanics
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    • v.53 no.6
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    • pp.1083-1104
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    • 2015
  • This paper provides the results of an experimental investigation into the flexural behavior of continuous two-span unbonded post-tensioned high strength concrete (HSC) beams, strengthened by end-anchored CFRP laminates of different configurations in the hogging region. Implementing two different configurations of end-anchorage systems consisting of steel plates and bolts and carefully monitoring the development of strains throughout the load history using sufficiently large number of strain gauges, the response of beams including the observed crack propagations, beam deflection, modes of failure, capacity enhancement at service and ultimate and the amount of moment redistribution are measured, presented and discussed. The study is appropriate in the sense that it covers the more commonly occurring two span beams instead of the simply supported beams investigated by others. The experiments reconfirmed the finding of others that proper installation of composite strengthening system is most important in the quality of the bond which is essential for the internal transfer of forces. It was also found that for the tested two span continuous beams, the capacity enhancement is more pronounced at the serviceability level than the ultimate. This is an important finding as the design of these beams is mostly governed by the serviceability limit state signifying the appropriateness of the suggested strengthening method. The paper provides quantitative data on the amount of this capacity enhancement.

Establishment of Manufacturing Conditions for Magnesium Alloys by the Melt Drag Method using Equipment with a Forming Belt (성형벨트를 부착시킨 장비를 이용하여 용융드래그방법으로 제작한 마그네슘 합금의 제작조건 확립)

  • Han, Chang-Suk;Kwon, Yong-Jun
    • Korean Journal of Materials Research
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    • v.31 no.10
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    • pp.576-581
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    • 2021
  • To improve the shortcomings and expand the advantages of the single-roll melt drag method, which is a type of continuous strip casting method, the melt drag method with a molding belt is applied to AZ31 magnesium alloy. By attaching the forming belt to the melt drag method, the cooling condition of the thin plate is improved, making it possible to manufacture thin plates even at high roll speed of 100 m/min or more. In addition, it is very effective for continuous production of thin plates to suppress oxidation of the molten metal on the roll contact surface by selecting the protective gas. As a result of investigating the relationship between the contact time between the molten metal and the roll and the thickness of the sheet, it is possible to estimate the thickness of the sheet from the experimental conditions. The relationship between the thin plate thickness and the grain size is one in which the thinner the thin plate is, the faster the cooling rate of the thin plate is, resulting in finer grain size. The contact state between the molten metal and the roll greatly affects the grain size, and the minimum average grain size is 72 ㎛. The thin plate produced using this experimental equipment can be rolled, and the rolled sample has no large cracks. The tensile test results show a tensile strength of 303 MPa.

Development of Vehicle Door Side Impact Beam with High Tensile Steel using Roll Forming Process (고장력 소재로 롤-포밍 공법에 의한 자동차 도어 사이드 임팩트 빔 개발)

  • Son, Hee-Jin;Kim, Sung-Yuk;Oh, Beom-Seok;Kim, Key-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.82-87
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    • 2012
  • The purpose of this study is to produce a side impact beam with high tensile steel using a roll forming process. The door side impact beam plays an important roll in a car because it protects passengers from external crash. The roll forming process is a continuous bending process wherein a long metal sheet is bended as it continuously passes several rolls. The characteristic of this study is that an impact beam is produced by a continuous process using a ultra high strength steel without a hardening heat treatment. A model was determined by analysing plasticity of a cross section shape considering high strength. Design parameters of the impact beam was determined by crash-analysing the model. Workpiece products were manufactured by designing dies for roll forming and setting them up in a following process line. Results of a bending test and a FEM analysis was considered and reviewed.

On the Study of System Reliability Analysis of Tension Leg Platforms (TLP 해양구조물의 시스템 신뢰성 해석에 관한 연구)

  • Joo-Sung,Lee
    • Bulletin of the Society of Naval Architects of Korea
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    • v.27 no.2
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    • pp.55-62
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    • 1990
  • In this paper, another method for system reliability analysis, called the extended incremental load method, is introduced. The method is an extension of the conventional incremental load method and has been developed aiming at evaluating the probability of system failure(or system reliability) of continuous structures such as floating offshore structures under the multiple loading condition, more realistically considering the post-ultimate behaviour of failed components and directly using the strength formulae of principle components in a structure with employing the modified safety margin equation proposed herein in the system analysis. The method has been applied to the Hutton TLP operated in the Hutton field in the North Sea and a certain variant of the design using the TLP Rule Case Committee type improved strength models. System failure probability and corresponding system reliability indices are derived for a more economical and efficient design. The redundancy characteristics are also addressed. The TLP forms are shown to possess high reserve strength and system safety.

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Optimi Design for R.C. Beam with Discrete Variables (이산형 설계변수를 갖는 철그콘크리트보의 최적설계)

  • 구봉근;한상훈;김홍룡
    • Magazine of the Korea Concrete Institute
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    • v.5 no.4
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    • pp.167-178
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    • 1993
  • The objective of this paper is to look into the possibility of the detailed and practical optimum design of rt:inforced concrete beam using methods oi discrete mathematical programming. In this discrete optimum formulation, the design variables are the overall depth, width and effective depth of members, and area of longitudinal reinforcement. In addition, the details such as the amount of web reinforcement and cutoff points of longitudinal reinforcement are also considered as variables. Total cost has been used as the objective function. The constraints include the code requirments such as flexural strength, shear strength, ductility, serviceability, concrete cover. spacing, web reinforcement, and development length and cutoff points of longitudinal renforcement. An optimization algorithm is presented for effective optimum design of R.C. beam with discrete de sign variables. First, the continuous variable optimization can be achieved by Feasible Direction Method. Using the results obtained from the continuous variable optimization, a branch and bound method is used to obtained the discrete design values. The proposed algorithm is applied to test problem for reliability, and the results are compared with those of graphical method and rounded-up method. And a simply supported R.C. beam and a two-span continuous R.C. beam are presented as numerical examples for effectiveness and applicability. It is considered that the presented algorithm can be effectively applied to the discrete optimum design of R.C. beams.

OPTIMAL PROCESSING AND SYSTEM MANUFACTURING OF A LASER WELDED TUBE FOR AN AUTOMOBILE BUMPER BEAM

  • Suh, J.;Lee, J.H.;Kang, H.S.;Park, K.T.;Kim, J.S.;Lee, M.Y.;Jung, B.H.
    • International Journal of Automotive Technology
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    • v.7 no.2
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    • pp.209-216
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    • 2006
  • A study has been conducted for an optimal processing and an apparatus for manufacturing a laser welded tube for one-body formed bumper beam. The tube dimensions used in calculation were the thickness of 1.4 mm, the diameter of 105.4 mm and the length of 2000 mm. The tube was formed of a cold rolled high strength steel plate(tensile strength of 600 MPa). The two-roll bending method was the optimal tube forming process in comparison with the UO-bending method, the bending method on the press brake, the multi-step continuous roll-forming method and the 3-roll bending method. Monitoring of the welding quality was conducted and the seam tracking along the butt-joint lengthwise to the tube axis was also examined. The longitudinal butt-joint was welded by using a $CO_2$ laser welding machine equipped with a seam tracker and a plasma sensor. The $CO_2$ laser tube welding machine could be used for precise seam tracking and real-time monitoring of the welding quality. As a result, the developed laser welded tube could be used for a one-body formed automobile bumper beam.

Engineering Properties of Sound Absorbing Foamed Concrete Using Bottom Ash Depending on Mix Factors (배합요인에 따른 바텀애시 미분말을 사용한 흡음형 기포콘크리트의 공학적 특성)

  • Kim, Jin-Man;Kang, Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.5
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    • pp.63-70
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    • 2009
  • This study is part of an ongoing research project on the development of a sound-absorbing lightweight foamed concrete manufactured by a hydro-thermal reaction between silica and calcium. As the silica source, pulverized bottom ash was used, and as several cementitious powders of ordinary portland cement, alumina cement and calcium hydroxide were used. Manufacture of foamed concrete was accomplished using the pre-foaming method to make a continuous pore system, which is the method of making the foam by using a foaming agent, then making the slurry by mixing the foam, water, and powders. The experiment factors are W/B, foam agent dilution ratio, and foam ratio, and test items are compressive strength, dry density, void ratio, and absorption rate, as evaluated by NRC. The experiment results showed that the sound absorption of lightweight foamed concrete satisfied NRC requirements for the absorbing materials in most of the experiments. It is thus concluded that foam ratio was the most dominant factor, and significantly affected all properties of lightweight foamed concrete in this study. W/B rarely affected total void ratio and continuous void ratio as well as compressive strength, and dry density and foam agent dilution ratio also had little effect onalmost all properties. The analysis of the correlation between NRC, absorption time, continuous void ratio, and absorption time showed that the interrelationship of the continuous void ratio was high.