• 한국표면공학회지
• /
• 제53권3호
• /
• pp.95-103
• /
• 2020

In this study, the material used in the hot dip galvanizing equipment was poorly corrosion-resistant, so it was performed to solve the cost and time problems caused by equipment replacement. The theoretical calculation was performed using the DV-Xα method(Discrete Variational Local-density approximation method). The alloy (STS4XX series) of the equipment currently used has a martensite phase. Therefore, the theoretical calculation was performed by applying P4 / mmm, which is a tetragonal structure. The new alloy was chosen by designing theoretical values close to existing materials. Considering elements that contribute to corrosion, most have high prices. Therefore, the design was completed by adjusting the content using only the components of the reference material in the theoretical design. The final design alloys were chosen as D6 and D9. Designed D6 and D9 were dissolved and prepared using an induction furnace. After the heat treatment process was completed, the corrosion rate of the alloys was confirmed by using the potentiodynamic polarization test. The surface of the prepared alloys were processed horizontally and then polished to # 1200 using sand paper to perform potentiodynamic polarization test. Domestic products: 4.735 mpy (mils / year), D6: 0.9166 mpy, D9: 0.3372 mpy, alloys designed than domestic products had a lower corrosion rate. Therefore, the designed alloy was expected to have better erosion resistance.

• 열처리공학회지
• /
• 제23권1호
• /
• pp.3-9
• /
• 2010

Titanium and its alloys were brazed in the range of $850-950^{\circ}C$ within 10 min. of brazing time using expensive infra red or other heating methods. However, brazing time needs to be extended to get temperature-uniformity for mass production by using continuous belt type furnace or high vacuum furnace with low heating rate. This study examined effects of holding temperature for 60 min, on microstructure and mechanical properties of titanium alloys. Mechanical properties of titanium alloys were drastically deteriorated with increasing holding temperature followed by grain growth. Maximum holding temperatures for CP (commercial pure) titanium and Ti-6Al-4V were confirmed as $800^{\circ}C$ and $850^{\circ}C$, respectively. Both titanium alloys were successfully brazed at $800^{\circ}C$ for 60 min. with the level of base metal strengths by using Zr based filler metal, $Zr_{54}Ti_{22}Ni_{16}Cu_8$.

• Applied Microscopy
• /
• 제43권4호
• /
• pp.155-163
• /
• 2013

Meta-kaolin (MK) and blast furnace slag (BS) were used as raw materials with NaOH and sodium silicate as alkali activators for making geo-polymers. The compressive strength with respect to the various pre-curing conditions was investigated. In order to improve the recycling rate of BS while still obtaining high compressive strength of the geo-polymers, it was necessary to provide additional CaO to the MK by adding BS. The specimens containing greater amounts of BS can be applied to fields that require high initial compressive strength. Alkali activator(s) are inevitably required to make geo-polymers useful. High temperature pre-curing plays an important role in improving compressive strength in geo-polymers at the early stage of curing. On the other hand, long-term curing produced little to no positive effects and may have even worsened the compressive strength of the geo-polymers because of micro-structural defects through volume expansion by high temperature pre-curing. Therefore, a pre-curing process at a medium range temperature of $50^{\circ}C$ is recommended because a continuous increase in compressive strength during the entire curing period as well as good compressive strength at the early stages can be obtained.

• 헤리티지:역사와 과학
• /
• 제57권2호
• /
• pp.6-25
• /
• 2024

본 연구에서는 8차례 진행된 국립중원문화유산연구소의 제련실험에 대한 결과 보고서를 중점적으로 검토하여 조업의 목표와 결과를 종합하고, 실험 내용의 변경 사항과 이에 따른 실험 결과물의 변화를 확인하였다. 먼저 조업 목표에 따른 원료:연료의 비율, 첨가제 유무 등 조업과 관련된 변화를 검토해 보았다. 이와 더불어 원료와 형성물, 부산물에 대한 금속학적 분석결과를 정리하여 유적에서 출토된 자료와 비교하여 검토를 진행하였다. 8차까지의 제련실험은 조업방식에 철광석 배소, 첨가제 투입, 원료:연료의 비율 등에 대하여 변화를 주었다. 그 결과들을 재검토한 결과, 탄소 함량이 낮은 순철이 금속학적 분석결과 확인되기 시작하였다. 이를 통해 생산목적에 따라 원료와 연료의 장입 비율이 중요한 역할을 한다는 점을 확인할 수 있었다. 또한 생산품 다수가 회주철인 점은 선철이 노 내에 장시간 방치되어 내부 조직이 변화된 것으로 파악하였으며, 탄소 함량이 공정반응이 일어나는 4.3%에 도달하지 못하였음에도 불구하고 용융상태를 거친 철괴인 점은 조업온도가 지나치게 높았던 것으로 파악된다. 앞서 검토한 결과들과 기타 제철복원실험에서 사용된 실험로의 구조와 형태를 참고하여 최종적으로 노 상부구조를 비롯한 고대 철 제련로 구조 복원을 시도해 보았다. 발굴조사된 철 제련로의 잔존상태와 송풍관의 성격 등을 종합적으로 참고하여 고대 철제련로 형태를 노벽 두께, 노의 높이, 송풍구 높이, 송풍관 규격, 노 내벽 형태 및 상단 형태의 6가지 항목으로 세분하여 복원안을 제시하였다. 구체적인 복원방법으로 우선 노의 높이를 낮추고, 상단의 형태를 하단 대비 1/3 크기로 축소하거나 직선형으로 조정하는 방안이 필요하다. 송풍시설은 충주 칠금동 유적 사례를 참고하여 노 바닥에서 70cm 위에 설치하거나, 1차 실험과 같이 20m 위에 설치하는 방식을 고려해야 한다. 또한 적정 조업온도를 유지하기 위해 송풍량 조절이 필요하다. 마찬가지로 충주 칠금동 유적 사례를 참고하여 송풍관 지름을 30m 내외로 제작하거나, 1차 실험 결과를 참고하여 지름 14m 내외로 제작하는 방안을 고려해야 한다. 이를 기반으로 제철복원실험을 통해 검증함으로써 고대 제철기술의 복원 방향을 제시하고자 한다.

• 자원리싸이클링
• /
• 제7권2호
• /
• pp.16-22
• /
• 1998

최근 선진국에서는 폐플라스틱을 고로의 대체연료로 이용하려는 기술개발이 시도되고 있다. 본 연구에서는 포항제철 주물선 고로 풍구 1본을 대상으로 시험취입을 실시한 결과, 플라스틱의 취입속도는 다음과 같이 나타낼수 있었다. ${W}_{s}=0.265\frac{{delta}PA}{U}_{g}$ 여기서 Ws, ΔP, A 그리고 Ug는 각각 플라스틱 수송속도(kg/sec), 공급용기내의 압력과 송풍압력의 차이(atm), 수송배관의 단면적($m^2$) 그리고 총 수송공기 유속(m/sec)이다. 약 96시간의 조업기간중 최대 취입비 6.4kg-plastic/t-p까지의 반연속 시험취입 조업결과, 치환율은 1.38정도였다. 플라스틱이 취입됨에 따라 노정가스중 수소의 함량은 증가하였으며, 연소대 형상변화에 따라 bellyqn 노체의 온도는 상승하였다.

• Bulletin of the Korean Chemical Society
• /
• 제24권12호
• /
• pp.1775-1780
• /
• 2003

A continuous flow system has been developed to determine trace Cu(II), Mn(II), Ni(II) and Zn(II) in a large volume of water samples by a solvent sublation technique. The mixed solution of 1,10-phenanthroline(phen) and thiocyanate ion was used as ligands for the formation of their ternary complexes. The continuous system was constructed in this laboratory with a peristaltic pump, a mini shaker, three mixing bottles and a flotation cell by connecting each part with a polyethylene tube. The flotation conditions such as the flow rate of sample solution and the injection rates of ligand, buffer and surfactant solutions have been investigated to obtain the best sublation efficiencies. Each solution flowed into the flotation cell through each polyethylene tube by the peristaltic pumps. The ternary complexes were floated and extracted into MIBK in a flotation cell of 2 L by bubbling a nitrogen gas. The absorbances of extracted analytes in MIBK were directly measured by graphite furnace-AAS. The concentrations of 1,10-phenanthroline and thiocyanate ion were $2.6\;{\times}\;10^{-3}$ M and $2.3\;{\times}\;10^{-2}$ M in the mixed solution, respectively. The pH of sample solution was adjusted to 5.0 with a buffer solution and 1%(m/v) sodium lauryl sulphate solution was added as a surfactant to support the effective flotation of the complexes. The $N_2$ gas was bubbled at 30 mL/min for 90 minutes for 20 L of sample. Reproducible results of less than 10% RSD and recoveries of 80-120% could be obtained in real samples.

• Corrosion Science and Technology
• /
• 제7권1호
• /
• pp.1-5
• /
• 2008

The gas atmosphere in continuous annealing and galvanizing lines alters both composition and microstructure of the surface and sub-surface of sheet steel. The formation and morphology of the oxides of alloying elements in High Strength Interstitial Free (HS-IF), Dual Phase (DP) and Transformation-Induced Plasticity (TRIP) steels are strongly influenced by the furnace dew point, and the presence of specific oxide may result in surface defects and bare areas on galvanized sheet products. The present contribution reviews the progress made recently in understanding the selective formation of surface and subsurface oxides during annealing in hot dip galvanizing and conventional continuous annealing lines. It is believed that the surface and sub-surface composition and microstructure have a pronounced influence on galvanized sheet product surface quality. In the present study, it is shown that the understanding of the relevant phenomena requires a combination of precise laboratory-scale simulations of the relevant technological processes and the use of advanced surface analytical tools.

• 한국초전도ㆍ저온공학회논문지
• /
• 제9권1호
• /
• pp.14-17
• /
• 2007

The slot-die coating & calcination process was adopted to fabricate the long YBCO precursor films on the buffered metal tape for the $2^{nd}$ generation coated conductors. To obtain the smooth and crack-free surface of long YBCO precursor films, the parameters of slot-die coating and the process variables of calcination step must be optimized simultaneously in reel-to-reel method. Among the parameter of slot-die coating process, the viscosities of the precursor solution was controlled from 60cP to 200cP to obtain the thicker films from on single coating. The slot-die gap, the injection rate of precursor solution, the moving speed of buffered metal tape etc. are controlled lot the full coverage and smooth surface of YBCO precursor films. The slot-die coated films are moved through the tube furnace with predetermined heating profiles in humid oxygen ambient The YBCO precursor films was identifed with $Y_2O_3,\;BaF_2$, and CuO phase by XRD and consisted of fine grains of about 20nm size observed by FE-SEM. The YBCO films show the critical current density over $MA/cm^2$ using the precursor films formed by the continuous slot-die coating & calcination process.

• 한국건설순환자원학회논문집
• /
• 제3권1호
• /
• pp.15-21
• /
• 2015

최근 레미콘 산업에서 골재의 안정적인 수급을 위해 과거에는 거의 사용하지 않았던 저품질의 골재를 혼합사용하여 천연골재의 일부로 대체하고자 시도하고 있다. 그러나 저품질의 골재는 건설폐기물 처리과정에서 생산되는 순환골재, 산업활동에 의해 생산되는 부산물 골재 등으로 KS 기준에 적합하지 않을 수 있는 문제점이 있다. 그러므로 본 연구에서는 부족한 골재자원의 유효한 활용을 위해 화강암 부순골재를 기본으로 순환골재, 고로 및 전기로 슬래그 골재를 단독 및 혼합사용하여 콘크리트의 기초적 특성을 비교하였다. 그 결과 슬럼프는 골재를 혼합사용한 경우 단독사용한 경우에 비하여 전반적으로 유동성이 0~10% 증가하여 단위수량이나 SP제 사용량 저감 등의 효과를 기대할 수 있어 경제적으로 유리할 것으로 판단된다. 압축강도는 골재를 혼합사용한 경우 연속입도 분포를 나타내어 콘크리트 내부의 공극을 채워 단독사용한 경우에 비하여 압축강도가 0~10% 증가하였다. 따라서 성인이 다른 골재를 적절한 비율로 혼합하여 표준입도범위를 만족하게 하여 활용하면 콘크리트의 유동성 및 압축강도의 증진 효과를 나타내어 혼합골재의 유용성을 확인할 수 있었다.

• 한국환경과학회지
• /
• 제24권9호
• /
• pp.1163-1170
• /
• 2015

This study carried out continuous column test for estimating the regeneration efficiency with regeneration times and temperatures. More times regenerated granular activated carbon (GAC) has more ash in the GAC and has less apparent density. Two times regenerated GAC ($2^{nd}$ re-GAC) could removed the Trihalomethanes (THMs) in the water for the first two week after starting continuous column test, on the other hand five times regenerated GAC ($5^{th}$ re-GAC) did not have adsorption capacity. The THMs concentration in the effluent was almost equal or higher than that of influent at the first time of continuous column test. $2^{nd}$ re-GAC showed much more DOC adsorption capacity than $5^{th}$ re-GAC and the GAC which was regenerated with $700^{\circ}C$ had highest DOC removal efficiency among the GACs with 600, 700, 800, $900^{\circ}C$ regeneration temperatures. It is anticipated the cost of GAC regeneration could be saved more 100 million won by reducing the furnace temperature of 3rd~4th and 5th~6th about $150^{\circ}C$ compared to the current regeneration condition.