• Title/Summary/Keyword: Continuous Fiber-Reinforced Polymeric composites

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A Study on the Cup-Type Compression Molding for Continuous Fiber-Reinforced Poymeric Composites (연속섬유강화 플라스틱 복합재료의 컵형 압축성형성에 관한 연구)

  • 오영준;김형철;조선형;김이곤
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.176-181
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    • 1997
  • During a compression molding of continuous fiber reinforced composites, the separation of matrix and fiber is caused by the flow of the molding process. As the characteristics of the products are greatly dependent on the separation, it is very important to clarify the separation in relation to molding condition, degree of needle punching number on the degree of nonhomogeneity are studied.

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Flow Analysis with Ratio of Expansional /Contractional Viscosity during Compression Molding of Continuous Fiber-Reinforced Polymeric Composites (연속섬유강화 플라스틱 복합재의 압축성형에 있어서 확대/축소 점도비를 고려한 유동해석)

  • Kim, Hyeong-Cheol;Chae, Gyeong-Cheol;Jo, Seon-Hyeong;Kim, Lee-Gon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.581-592
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    • 2000
  • To obtain an excellent product and decide on optimum molding conditions, it is important to establish the relationship between molding conditions and viscosity. The composites is treated as a pseudoplastic fluid, and the expansional/contractional viscosity of the fiber-reinforced polymeric composites is measured using the parallel plastometer, and the model for flow state has been simulated with the viscosity. The effects of expansional slip parameter $\alpha_{e}$, and expansional/contractional viscosity ratio ${\mu}_{\gamma}$, on the mold filling parameters are also discussed.

Three-Dimensional Flow Analysis for Compression Molding of Unidirectional Fiber-Reinforced Polymeric Composites with Slip Between Mold and Material (섬유강화 플라스틱 복합재의 압축성형에 있어서 이방성과 금형-재료계면의 미끄럼을 고려한 3차원 유한요소해석)

  • Yoon, Doo-Hyun;Jo, Seon-Hyung;Kim, E-Gon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1075-1084
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    • 1999
  • The family of unidirectional continuous fiber reinforced polymeric composites are currently used in automotive bumper beams and load floors. The material properties and mechanical characteristics of the compression molded parts are determined by the curing behavior, fiber orientation and formation of knit lines, which are in turn determined by the mold filling parameters. In this paper, a new model is presented which can be used to predict the 3-dimensional flow under consideration of the slip of mold-composites and anisotropic viscosity of composites during compression molding of unidirectional fiber reinforced thermoplastics for isothermal state. The composites is treated as an incompressible Newtonian fluid. The effects of longitudinal/transverse viscosity ratio A and slip parameter $\alpha$ on the buldging phenomenon and mold filling patterns are also discussed.

Nondestructive Evaluation in the Defects of FRP Composites By Using Terahertz Waves (테라헤르츠파를 이용한 FRP 복합재료의 비파괴결함평가)

  • Im, Kwang-Hee;Kim, Ji-Hoon;Hsu, David K.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.252-258
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    • 2012
  • A study of terahertz waves was made for the nondestructive evaluation of FRP (Fiber reinforced plastics) composite materials. The terahertz systems were consisted of time domain spectroscopy (TDS) and continuous wave (CW). The composite materials investigated include both non-conducting polymeric composites and conducting carbon fiber composites. Terahertz signals in the TDS mode resembles that of ultrasound; however, unlike ultrasound, a terahertz pulse was not able to detect a material with conductivity. The CFRP (Carbon fiber reinforced plastics) laminates were utilized for confirming the experimentation in the terahertz NDE. In carbon composites the penetration of terahertz waves is quite limited and the detection of flaws is strongly affected by the angle between the electric field direction of the terahertz waves and the intervening fiber directions. A refractive index (n) was defined as one of mechanical properties; so a method was obtained in order solve the "n" in the material with non-conductivity. The usefulness and limitations of terahertz radiation are investigated for the NDE of FRP composites.

A Study on the Compression Moldability for Continuous Fiber-Reinforced Polymeric Composites -Part II : Effect of Correlation Coefficient on Compression Moldability- (연속섬유강화 플라스틱 복합재료의 압축성형성에 관한 연구 -제II보 : 압축성형성에 미치는 상관계수의 영향-)

  • 오영준;김이곤
    • Composites Research
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    • v.13 no.1
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    • pp.1-10
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    • 2000
  • During the compression molding process of the continuous fiber-reinforced polymeric composites, two main problems such as fiber-matrix separation and fiber orientation are produced by the difference of flow velocity. Molded parts are lead to be nonhomogeneous and anisotropic. As the mechanical property of the products are dependent on the separation and orientation, it is important to research the fiber mat structure and molding condition. If the fiber mat structure is changed by the increment of needling, the separation decreases and after compression molding the orientation is easily aligned. As it were, the compression moldability is good. But the defects as tears, thin thickness are produced in the products. Therefore, it is important to clarify the moldability in relation to the usage of products and the expenses of produce on the actual process. Therefore we must make the measurement methods that can define the moldability of products. In this research, the effects of the fiber mat structure(NP = 0, 5, 10, 25, 50 punches/$cm^2$) and the mold geometry($r_p$ = 1, 25, 50 mm) on the moldability of products were discussed. We investigated the case of one-dimensional flow in order to obtain the degree of nonhomogeneity and the fiber orientation function. In result, we could gain the correlation coefficient of the continuous fiber-reinforced polymeric composites. Also we experimented on the cup-type compression molding which was appeared the wrinkle on the flange part by the complex stress condition in order to gain the degree of nonhomogeneity and area ratio. In result, the moldability of products was expressed as the correlation coefficient and area ratio.

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A Study on the Compression Moldablity for Continuous Fiber-Reinforced Polymeric Composites ―Part 1 : The Mechanical Propertis and the Cup-type Compression Moldability for Numbers of Needling― (연속섬유강화 플라스틱 복합재료의 압축성형에 관한 연구 -제I보 : 니들펀칭횟수에 따른 물성치 및 컵형 압축성형성-)

  • 오영준;김형철;김이곤
    • Composites Research
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    • v.12 no.5
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    • pp.31-39
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    • 1999
  • Glass-fiber reinforced polymeric composites provide the desitable properties of high stiffness and strength as well as specific weight. Hence, they have become some of the most important materials in several industries. These composites can be grouped into thermoplastic and thermoset composites, with thermoplastic composites having several advantages over thermoset composites in mechanical properties and processing. As a result, the study of the material behavior and forming techniques of such composites has attracted considerable attention in recent years. When the continuous fiber-reinforced polymeric composites are molded by flow molding, the molded parts leads to be nonhomogeneity and anisotropic because of the separation and orientation of fibers. As the characteristics of the products are greatly dependent on the separation, it is very important to clarify the separation in relarion to molding conditions, fiber mat structures and mold geometry. In this study, the effects of the mold geometry and the fiber mat structure on the compression moldability are studied using the cup-type molding.

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Nondestructive Evaluation of the Turbine Blade of Wind Energy By Using T-Ray (T-ray를 이용한 풍력터빈 브레이드 비파괴결함평가)

  • Im, Kwang-Hee;Jeong, Jong-An;Hsu, David K.;Lee, Kil-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.102-108
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    • 2012
  • A study of terahertz waves (T-ray) was made for the nondestructive evaluation of FRP (Fiber reinforced plastics) composite materials. The to-be-used systems were time domain spectroscopy (TDS) and continuous wave (CW). The composite materials investigated include both turbine blades of wind energy (non-conducting polymeric composites) and conducting carbon fiber composites. Terahertz signals in the TDS mode resembles that of ultrasound; however, unlike ultrasound, a terahertz pulse was not able to detect a material with conductivity. This was demonstrated in CFRP (Carbon fiber reinforced plastics) laminates. Refractive index (n) was defined as one of mechanical properties; so a method was solved in order solve the "n" in the material with the cut parts of the turbine blades of wind energy. The defects and anomalies investigated by terahertz radiation were foreign material inclusions and simulated disband. Especially, it is found that the T-ray went through the turbine blade with greater thickness (about 90mm).

Effective Longitudinal Shear Modulus of Polymeric Composite Using Iosipescu Shear Test (Iosipescu Shear Test를 이용한 고분자 복합재료의 종방향 전단계수 연구)

  • Jeong, Tae-Heon;Kwon, Yong-Su;Lee, You-Tae;Lee, Dong-Joo
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.1
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    • pp.61-67
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    • 2000
  • Effective shear modulus of continuous fiber reinforced polymeric composites is measured using a modified Iosipescu Shear Test(IST) and compared with data obtained by finite element analyses that a concept of unit cell is. It is found that the numerical results of the longitudinal shear modulus give a good agreement with experimental data at lower fiber volume fraction. In this paper, both the distance and stress transfer between the fibers are discussed as the major factors.

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Behavior of Fiber-Reinforced Smart Soft Composite Actuators According to Material Composition (섬유 강화 지능형 연성 복합재 구동기의 재료구성에 따른 거동특성 평가)

  • Han, Min-Woo;Kim, Hyung-Il;Song, Sung-Hyuk;Ahn, Sung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.2
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    • pp.81-85
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    • 2017
  • Fiber-reinforced polymer composites, which are made by combining a continuous fiber that acts as reinforcement and a homogeneous polymeric material that acts as a host, are engineering materials with high strength and stiffness and a lightweight structure. In this study, a shape memory alloy(SMA) reinforced composite actuator is presented. This actuator is used to generate large deformations in single lightweight structures and can be used in applications requiring a high degree of adaptability to various external conditions. The proposed actuator consists of numerous individual laminas of the glass-fiber fabric that are embedded in a polymeric matrix. To characterize its deformation behavior, the composition of the actuator was changed by changing the matrix material and the number of the glass-fiber fabric layers. In addition, current of various magnitudes were applied to each actuator to study the effect of the heating of SMA wires on applying current.

Strength Evaluation of Bolt Arrangement in PFRP Bolted Connection with 2 Bolts (2개의 볼트를 가지는 PFRP 볼트연결부의 볼트배치에 따른 강도평가)

  • Lee, Young-Geun;Kim, Sun-Hee;Won, Yong-Seok;Cheon, Jin-Uk;Shin, Kwang-Yeoul;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.5 no.3
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    • pp.17-22
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    • 2014
  • Fiber reinforced plastic (FRP) structural shapes are readily available in civil engineering applications. Among many manufacturing techniques used for FRP structural shapes, pultrusion process is one of the most widely used techniques in civil engineering applications. Pultrusion is a manufacturing process for producing continuous lengths of reinforced polymeric plastic structural shapes with constant cross-section. Pultruded composites are attractive for structural applications because of their continuous mass production with excellent mechanical properties. This paper presents the results of investigations pertaining to the bolted connection with two bolts for the pultruded FRP (PFRP) structural members. PFRP bolted connection tests were conducted with end distance to bolt diameter ratio ($e_1/d_b$) and two types of bolt pattern such as horizontal (Pattern A) and vertical arrangement (Pattern B). As a result, it is found that the $e_1/d_b$ is recommended as the ratio of 4. In addition, it is also found that the bearing strengths at failure of the Pattern A and Pattern B have a similar value.