• Title/Summary/Keyword: Contact stress analysis

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Tribological Approach on the Stress Distribution of Wheel-Rail Contact (차륜과 레일 사이의 접촉응력에 관한 트라이볼로지적 해석)

  • 황재용;김기환;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.210-217
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    • 1997
  • This paper presents the numerical results of the stress analysis of wheel-rail contact problems. Two models which have straight and tapered(1:20) contact geometries between the wheelset and rail are analyzed using the finite element approach. From the simulation results we found that the tapered geometry of wheel-rail contact base line showed very stable contact stress distributions for a whole contact position between the wheel and rail in a curved rail section. The FEM computed results may present an optimized geometry of wheel-rail contact in a high-speed railway system.

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Sub-surface Stress Analysis beneath the Contact Surface of Spur Gear Teeth (스퍼 기어 접촉 치면의 내부응력 해석)

  • Kwang-Jin, Lee;Hyung-Ja, Kim
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.3
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    • pp.64-70
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    • 2004
  • The sub-surface stress field beneath the spur gear's contact surface in lubricated condition has been analysed. The surface pressure was obtained by the elasto-hydrodynamic lubrication analysis using the accurate geometric clearances around the contact region of the teeth. The sub-surface stress field was calculated by using the Love's rectangular patch solution. The analysis results show that the sub-surface stress distribution is quite dependent on the surface pressure distribution. The pattern of sub-surface stress field is similar to that of the external load. The depth where the maximum effective stress occurs is not proportional to the intensity of the external load.

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Finite Element Analysis of Slewing Bearings for Wind Turbines Using Spring Elements (스프링요소를 이용한 풍력발전기용 슬루잉 베어링의 유한요소해석)

  • Han, Ki-Bong;Kang, Jong-Hun
    • Journal of the Korea Convergence Society
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    • v.11 no.11
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    • pp.239-247
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    • 2020
  • This study is about design and verification of stress reduction of bearings for wind turbines. In a slewing bearing having a typical four-contact structure, the contact point moves to the end of the raceway due to a large moment load, resulting in a stress concentration. A bearing was designed to reduce such contact point movement. The deformation behavior of typical ball bearings and newly designed bearings was calculated through finite element analysis under ultimate load by replacing the ball with a spring element. The contact stress between the ball and the raceway was calculated by finite element analysis by inputting the deformation behavior analysis result as a boundary condition. The effectiveness of the bearing stress analysis method using spring elements was verified through comparison of the contact stress according to the bearing structure.

Finite Element Analysis on Contact and Work Stress of Rolled Strip (압연되는 스트립의 접촉 및 가공 응력에 대한 유한 요소 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.23-29
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    • 2008
  • This study analyzes the rolled circular rod strip with radius of loom and length of 350cm by using finite element analysis. The material strength and its durability of the rolled strip can be predicted through this study. As the penetration tolerance by contact decreases, the contact rigidity of strip increases. As the contact rigidity becomes the highest at the elapsed time of 1.2 second, the contact stress becomes the lowest. On the contrary, von-Mises stress becomes highest at this time. The total deformation on strip increases from the upper part of strip at the position near to rotating roll to the lower part of strip at the position near to fixing roll.

Finite Element Analysis on the Stress Distributions in Rail-Wheel Contacts of High Speed Trains (고속전철용 레일-휠 접촉에서 응력분포에 관한 유한요소해석)

  • 김청균;김기환
    • Tribology and Lubricants
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    • v.13 no.3
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    • pp.93-101
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    • 1997
  • The numerical results on the stress distributions of rail-wheel contact problems are presented for three models in a high-speed rail system. These models which have straight and tapered (1:40 and 1:20) contact geometries between the wheelset and rail are analyzed using the finite element approach. From the simulation results we found that the tapered geometry (1:20) of railwheel contact base line showed very stable contact stress distributions for a whole contact position between the wheel and rail in a curved rail section. The FEM computed results may present an optimized slope geometry of rail-wheel contact in a high-speed railway system.

Optimal Design of a Nuclear Fuel Rod Support Structure Based on Contact Stress Analysis (접촉응력해석을 통한 핵연료 지지격자 구조물의 최적설계)

  • Jang, In-Gwun;Kwak, Byung-Man;Song, Kee-Nam
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.731-736
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    • 2000
  • An optimal design method is adopted for a spacer grid in nuclear power plant. It is made of punched sheet metal process, functioning as springs and dimples supporting fuel rods. For stress analysis of the assembled fuel rod support, a typical cell out of the repeated pattern in the assembly is modeled using 4-node shell elements. A commercial code, ABAQUS, is used for detailed analysis of contacting phenomena with friction. For the optimization, design varibles are taken from geometric parameters representing the shape of the bent leaf spring part and mating contact region with fuel rod. Objective function is considered in relation to mechanical functions and durability. Maximum yon Mises stress is considered in relation to constrained contact stress.

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Stress Singularity Behaviour in the Frictional Complete Contact Problem of Three Bodies (세 물체 간 마찰 완전 접촉 문제의 응력 특이성 거동)

  • Kim, Hyung-Kyu
    • Tribology and Lubricants
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    • v.35 no.4
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    • pp.229-236
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    • 2019
  • This study investigates the stress singularity that occurs at the contact edge of three bodies in a frictional complete contact. We use the asymptotic analysis method, wherein we constitute an eigenvalue problem and observe the eigenvalue behavior, which we use to obtain the order of the stress singularity. For the present geometry of three bodies in contact, a contact between a cracked indenter and half plane is considered. This is a typical geometry of the PCMI problem of a nuclear fuel rod. Thus, this paper, specifically presents the characteristics of the PCMI problem from the perspective of stress singularity. Consequently, it is noted that the behavior of the stress singularity varies with the difference in the crack angle, coefficient of friction, and material dissimilarity, as is observed in a frictional complete contact of two bodies. In addition, we find that the stress singularity changes essentially linearly with respect to the coefficient of friction, regardless of the variation in the crack angle and material dissimilarity. Concurrently, we find the order of singularity to be 0.5 at a certain coefficient of friction, irrespective of the crack angle, which we also observe in the crack problem of a homogeneous and isotropic body. The order of singularity can also exceed 0.5 in the frictional complete contact problem of three bodies. This implies that the propensity for failure when three bodies are in frictional complete contact can be even worse than that in case of a failure induced by a crack.

The Correlation Analysis through the Contact Stress and the Curvature Radius according to Flexion Angle for the Design of Unicompartment Knee Replacement (반치환 슬관절의 설계 평가를 위한 굴곡각도에 따른 곡률반경과 접촉응력의 상관도 분석)

  • Lee, YongKyung;Yoo, OuiSik;Kim, JaeWon;Lim, Dohyung;Jung, TaeGon;Kim, JungSung
    • Journal of Biomedical Engineering Research
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    • v.37 no.6
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    • pp.215-221
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    • 2016
  • Conformity between the femoral component and tibial insert within the knee replacement may be measured in frontal or sagittal view, and shows differences in the curvature radius of the femoral component depending on the flexion angle, i.e., curvature radius has a complex effect on contact stress. Therefore, it is essential to confirm how the curvature radius effects contact stress, and provide an important variable to reduce contact stress. This study correlated contact stress with curvature radius measured in frontal and the sagittal views and confirmed the effect of curvature radius for assessment of the Newly Designed Unicompartment Knee Replacement (NDUKR). Finite element models were constructed for NDUKR and $Zimmer^{(R)}$ Unicompartment High Flex Knee Replacement system (ZUKR), incorporating the curvature radius as measured in either frontal or sagittal view. The femoral component had 1200N of compressive load applied approximately 1.65xbody weight. Contact stress was predicted at flexion angles $0^{\circ}C$, $30^{\circ}C$, $60^{\circ}C$, $90^{\circ}C$ and $120^{\circ}C$, for NDUKR: 42, 47.7, 47.7, 51.2, and 54.1 MPa, and ZUKR: 41.2, 49.5, 53.2, 54.3, and 57.4 MPa, respectively. Correlation analysis showed the influence of curvature radius measured from the sagittal view was larger than for frontal view.