• Title/Summary/Keyword: Contact Wheel

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A Study on Dynamic Characteristic Analysis for the Industrial Monorail Vehicle (산업용 단선 궤도 차량의 주행 동특성에 관한 연구)

  • Lee Soo-Ho;Jung Il-Ho;Lee Hyung;Park Joong-Kyung;Park Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.7 s.238
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    • pp.1005-1012
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    • 2005
  • An OHT(Over Head Transportation) vehicle is an example of the industrial monorail vehicle, and it is used in the automobile, semiconductor, LCD manufacturing industries. OHT vehicle is moved by main wheels and guide rollers. The major function of the main wheel is to support and drive the OHT vehicle. The roles of the guide roller is the inhibition of derailment and steering of the OHT vehicle. Since the required vehicle velocity becomes faster and the required load capacity is increased, the durability characteristics of the wheel and roller, which was made of urethane, need to be increased. So it is necessary to estimate the fatigue life cycle of the wheel and roller. In this study, OHT dynamic model was developed by using the multi body dynamic analysis program ADAMS. Wheel and roller are modeled by the 3-D surface contact module. Especially, motor cycle tire mechanics is used in the wheel contact model. The OHT dynamic model can analyze the dynamic characteristic of the OHT vehicle with various driving conditions. And the result was verified by a vehicle traveling test. As a result of this study, the developed model is expected to predict wheel dynamic load time history and makes a contribution to design of a new monorail vehicle.

Fracture Toughness of Wheelset for High Speed Train on the Critical Locations (임계위치에서의 고속철도용 윤축의 파괴인성)

  • Kwon Seok-Jin,
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.865-871
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    • 2004
  • The safety evaluations of railway wheel sets make use of the static fracture toughness obtained in ingot materials. The static fracture toughness of wheelset materials has been extensively studied by experiments, but the dynamic fracture toughness with respect to wheel set materials has not been studied enough yet. It is necessary to evaluate the characteristics of the fracture mechanics depending on each location for a full-scale wheel set for high-speed trains, because the load state for each location of the wheel set while running is different the contact load between the wheel and rail, cyclic stress in the wheel plate, etc. This paper deals with the fracture toughness depend on load rates. The fracture toughness depending on load rate data shows that once the downward curve from quasi-static values was reached, subsequent values showed a slow increase with respect to the impact velocity. This means that dynamic fracture toughness should be considered in the design code of the wheelset material.

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A Basic Study on the Monitoring of Grinding Burn by Grinding Power Signatures (연삭동력에 의한 Grinding Burn 검지를 위한 기초적 연구)

  • 김건희;이재경;안상욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.194-199
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    • 1996
  • Grinding burn formed on the ground surface is related to the maximum temperature of workpiece surface and wheel temperature in the grinding process. The thermal characteristics of workpiece and grinding conditions on the surface temperature of the oxidation growing layer after get out of contact with the grinding wheel. The assumption used in grinding power signatures leads to the local temperature distribution between grinding wheel and workpiece, i.e., a single curve determines temperatures anywhere within the grinding wheel at anytime. This information is useful in the study of the grinding bum penetration into the wheel and thus provides an presentation of grinding trouble monitoring for the burning. On the basis of grinding power signatures in the wheel, thermally optimum conditions are defined and controlled. To cope with grinding burn, the use of grinding power signatures is an effective monitoring systems when occurring the grinding process. In this paper, the identified parameters suggested in this study which are derived from the grinding power signatures are presented.

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Estimation of the Frictional Coefficient of Contact Point between the Terrain and the Wheel-Legged Robot with Hip Joint Actuation (고관절 구동 방식을 갖는 바퀴-다리형 로봇과 지면 간 접촉점에서의 마찰계수 추정)

  • Shin, Dong-Hwan;An, Jin-Ung;Moon, Jeon-Il
    • The Journal of Korea Robotics Society
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    • v.6 no.3
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    • pp.284-291
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    • 2011
  • This paper presents the estimation of the frictional coefficient of the wheel-legged robot with hip joint actuation producing maximum tractive force. Slip behavior for wheel-legged robot is analytically explored and physically understood by identification of the non-slip condition and derivation of the torque limits satisfying it. Utilizing results of the analysis of slip behavior, the frictional coefficients of the wheel-legged robot during stance phase are numerically estimated and finally this paper suggests the pseudo-algorithm which can not only estimate the frictional coefficients of the wheel-legged robot, but also produce the candidate of the touch down angle for the next stance.

A study on the influence of wheel/rail geometric parameters to equivalent conicity (차륜/레일 기하학적 인자의 등가답면구배에 미치는 영향)

  • Hur Hyun-Moo;Kwon Sung-Tae;Kim Hyung-Jin
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.430-434
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    • 2004
  • The geometric parameters between wheel and rail change wheel/rail contact geometry characteristics, and this influence dynamic behavior of rolling stock. So, the selections of optimum geometric parameters between wheel and rail is important for planning of railway system. In this study, we have analyzed the influence of geometric parameters like wheel flange-back distance, gage, and rail inclination to the equivalent conicity relating dynamic behavior. The analyses show the following results. The widening of wheel flange-back distance increase the equivalent conicity, the widening of gage, rail inclination 1/20 compared with rail inclination 1/40 decrease the equivalent conicity.

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Effects of Wheel Profile on KTX Dynamic Characteristics (차륜답면 형상변화에 따른 KTX의 동특성)

  • 장종기;이승일;최연선
    • Journal of the Korean Society for Railway
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    • v.7 no.3
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    • pp.259-263
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    • 2004
  • The running safety of a railway vehicle depends on the design parameters and contact condition between wheel and rail. In this study, the effect of the conicity of wheel tread is analyzed using ADAMS/RAIL software on running situation. Modal analysis shows in 0.6 Hz natural frequency of lateral mode in fully arranged the KTX cars. The excessive vibration of the tail cars occurs in the 17th car as the speed and the stiffness of the secondary suspension increases, and especially for 1/40 conicity of the GV40 wheel. Also, the analysis shows that combination of wheel profile, GV40 for power cars and XP55 for passenger cars can reduce the lateral vibration of the tail cars.

Utilization of wheel derailment test facilities (차륜탈선 시험설비의 활용방안)

  • Ham, Young-Sam;You, Won-Hee
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1128-1133
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    • 2011
  • This is a testing equipment system to analyze variation of creep force according to wheel-rail tread profile, running speed of vehicle, vertical and lateral force, wheel/rail contact point, attack angle and so on. The creep force affect vehicle derailment, especially climbing derailment. This system is composed of main frame, wheelset and rail disks driver, hydraulic actuator, controller, environmental chamber, safety system and so on.

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Derailment Impact Factor Analysis Utilizing Wheel Derailment Test Facilities (차륜탈선 시험설비를 활용한 탈선 영향인자 분석)

  • Ham, Young-Sam
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.62-68
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    • 2011
  • This is a testing equipment system to analyze variation of creep force according to wheel-rail tread profile, running speed of vehicle, vertical and lateral force, wheel/rail contact point, attack angle and so on. In this paper, derailment occur in stages until the change of each parameter, while reproducing the actual situation was derailed. Thus, to derail what is the most influencing factors were analyzed.

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A Study on the dynamic behavior of rail due to diped joints (레일이음매에서 발생되는 궤도동적거동에 대한 연구)

  • Kang, Yun-Suk;Yang, Shin-Chu
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.337.2-337
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    • 2002
  • When vehicle travelling along the track which has irregularity such as vortical profile, dynamic forces arise at the Wheel/Rail contact patch by wheel/rail interaction. In particular short wavelength irregularities on dipped joint and small stiffness of connecting rail bring about intense wheel/rail dynamic effects at higher speed. In the paper, a new model for dipped joint rail is developed to study dynamic behavior of track. (omitted)

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Design Method of Railway Wheel Profile with Objective Function of Eqivalent Conicity (등가답면구배를 목적함수로 하는 차륜답면형상 설계기법)

  • Hur, Hyun-Moo;You, Won-Hee;Park, Joon-Hyuk;Kim, Min-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.13-19
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    • 2010
  • A design method of railway wheel profile with objective function of equivalent conicity considering wheel dimension constraint, two points contact problem between wheel and rail was proposed. New design method shows good results. New wheel profile generated from optimization process shows better dynamic performance compared with initial profile as the purpose of wheel profile design. And to verify the design method with testing the stability of new wheel profile, we conducted a critical speed test for new wheel profile using scale model applied scaling method of railway vehicle dynamics. The result of critical speed test show good agreement with that of numerical analysis. From the above results, it is seen that the design method with objective function of equivalent conicity is feasible and it could be applied to design new wheel profile efficiently.