• Title/Summary/Keyword: Contact Deformation

Search Result 767, Processing Time 0.025 seconds

Treatment of Contact between Roll/Roll and Roll/Strip for Rolling Process Simulation (압연공정해석을 위한 판과 롤의 접촉 경계면 처리)

  • 김태효;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2003.05a
    • /
    • pp.156-159
    • /
    • 2003
  • Surface normal vector and surface velocity are very important parameters to simulate rolling processes precisely. In this study, Local displacement functions are constructed for each node on the contact surface and parameters are found by the least square fitting of displacement on the neighbor nodes. Deformation gradient tensor is calculated from the displacement function and surface normal vector and velocity also can be derived. Flat rolling simulation model is presented on the basis of the suggested contact scheme. Series of rolling process simulation are carried out and the results are compared with the experiments.

  • PDF

A Study on Head-Disk Interactions at Ultra-low Flying Height in Contact Start-Stop (Contact Start-Stop 방식에서의 극저부상 높이에서 Head-Disk Interface Interactions 연구)

  • 조언정
    • Tribology and Lubricants
    • /
    • v.19 no.2
    • /
    • pp.102-108
    • /
    • 2003
  • The height of laser bumps has been considered as the limit of the minimum flying height in the contact start-stop (CSS) of hard disk drives. In this paper, tribological interactions at flying height under laser bumps are investigated in a spin stand for development of ultra-low flying head-disk interface. With the reduction of the spinning speed in a spin stand, the flying height is decreased under the height of laser bumps and, then, head-disk interactions are investigated using AE and stiction/friction signals. During seek tests and 20000 cycle-sweep tests, AE and stiction/friction signals are not significantly changed and there are no catastrophic failures of head-disk interface. Bearing analysis and AFM analysis show that there are signs of wear and plastic deformation on the disks. It is suggested that flying height could be as low as and, sometimes, lower than laser bump height.

Development of 2-Dim Lagrangian Hydrocode and Application to Large Deformation Problems (2차원 Lagrangian Hydrocode 개발 및 대변형 해석)

  • Lee, Min-Hyung;Kim, Sung-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.3
    • /
    • pp.409-415
    • /
    • 2003
  • The purpose of this paper is to develop the 2-Dim Lagrangian Hydrocode for the analysis of large deformations of solids with implementation of the contact algorithm. First, th e governing equations are discretized into a system of algebraic equations. For more accurate and robust contact force computation. the defense node contact algorithm was adopted and implemented. For the verification of the code developed, two cases are carried out; the Taylor-Impact test and two bodies impact. The von -Mises criterion is implemented into the code with the Shock equation of state. The simulation results show a good agreement compared with the published experimental data and results from the commercial code. It is necessary to implement several material models and failure models for applications to different impact and penetration problems.

A Study on the Effects of the Design Parameters and Sealing Mechanism of the Exhaust Gas in Engine Exhaust System (엔진 배기계의 배기가스 누설 메카니즘과 설계인자들의 영향에 관한 연구)

  • Choi, B.L.
    • Journal of Power System Engineering
    • /
    • v.14 no.4
    • /
    • pp.37-42
    • /
    • 2010
  • This paper deals with the sealing mechanism of the gasket component and the effects of design parameters for the exhaust manifold. The finite element model includes hot-end exhaust system and a simplified gasket model supplied by ABAQUS software. The mechanical behaviors of bead and body of a gasket are measured after several times of cyclic loads by gasket supplier. From the finite element analysis due to the cyclic thermal loads, the flange of exhaust manifold shows thermal expansion and contraction in longitudinal direction as well as convex and concave deformations with respect to the engine cylinder head. And, the contact pressures of the gasket beads suddenly changes by normal deformation of inlet flanges. Therefore, the magnitudes of contact pressures could be used to determine the sealing characteristics of the exhaust gas in the exhaust system. The distributions of contact pressures in gasket bead lines shows a good agreement with the engine test results.

ON THE CONTACT CONFORMAL CURVATURE TENSOR$^*$

  • Jeong, Jang-Chun;Lee, Jae-Don;Oh, Ge-Hwan;Park, Jin-Suk
    • Bulletin of the Korean Mathematical Society
    • /
    • v.27 no.2
    • /
    • pp.133-142
    • /
    • 1990
  • In this paper, we define a new tensor field on a Sasqakian manifold, which is constructed from the conformal curvature tensor field by using the Boothby-Wang's fibration ([3]), and study some properties of this new tensor field. In Section 2, we recall definitions and fundamental properties of Sasakian manifold and .phi.-holomorphic sectional curvature. In Section 3, we define contact conformal curvature tensor field on a Sasakian manifold and prove that it is invariant under D-homothetic deformation due to S. Tanno([13]). In Section 4, we study Sasakian manifolds with vanishing contact conformal curvature tensor field, and the last Section 5 is devoted to studying some properties of fibred Riemannian spaces with Sasakian structure of vanishing contact conformal curvature tensor field.

  • PDF

Large Displacement Dynamic Analysis with Frictional Contact by Linear Complementarity Formulation (선형 상보성 수식화를 이용한 마찰 접촉 대변형 동역학 문제의 해석)

  • Sung, Jae-Hyuk;Kwak, Byung-Man
    • Proceedings of the KSME Conference
    • /
    • 2001.06a
    • /
    • pp.674-679
    • /
    • 2001
  • For a large deformation nonlinear dynamic analysis of two-dimensional frictional contact, the linear complementarity formulation combined with a linearization is used. The solution procedure is based on the total Lagrangian formulation with a predictor and corrector scheme. For contact searching, a hierarchical scheme with a circular territory is used. A second-order approximation of displacements is used to detect impact time and position. The formulation is illustrated by means of numerical examples.

  • PDF

Non-contact Longitudinal Modal Testing of a Non-ferromagnetic Pipe Using Magnetostrictive Patches (자기 변형 패치를 이용한 비자성 배관의 비접촉 종진동 모달 테스팅)

  • Park, Chan-Il;Han, Soon-Woo;Kim, Yoon-Young
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2006.05a
    • /
    • pp.1343-1347
    • /
    • 2006
  • Non-contact modal testing for longitudinal modes of a pipe is discussed in this work. The suggested method can generate and measure longitudinal vibrations without mechanical contact by using the coupling phenomenon between deformation and magnetic field, known as the magnetostrictive effect. This effect has been used to generate and measure ultrasonic waves, but seldom used to deal with audible vibrations. In this investigation, the validity of the developed method in a typical vibration frequency range is checked with an inconel pipe being used in nuclear power plants.

  • PDF

Analyses of Influence of Frictional Heat on the Contact Stress of High-speed Micro-gears

  • Kim, Cheol;Kim, Hyeong-Seok
    • Composites Research
    • /
    • v.28 no.4
    • /
    • pp.244-248
    • /
    • 2015
  • When a small gear rotates at a very high speed over 40,000 rpm, frictional heat is generated on the gear surfaces. Thermal deformations and stresses arising from frictional heat may lower the efficiency and fatigue life of the high-speed gear. Especially, such frictional heat has much stronger effects on the performance of millimeter-sized high-speed gears used for surgical and dental hand-pieces, due to a small surface area. An analytical equation was derived to calculate frictional temperature on a mating gear surface and conduction heat transfer analysis was performed. Thermal deformation and contact stresses were then calculated using FEM for gears used for medical hand-pieces. The contact stresses of the meshed gear and pinion increase by 19.4% and 16.4%, respectively, when the frictional thermal deformations are considered.

A Flip Chip Process Using an Interlocking-Joint Structure Locally Surrounded by Non-conductive Adhesive (비전도성 접착제로 국부적으로 둘러싸인 인터록킹 접속구조를 이용한 플립칩 공정)

  • Choi, Jung-Yeol;Oh, Tae-Sung
    • Korean Journal of Metals and Materials
    • /
    • v.50 no.10
    • /
    • pp.785-792
    • /
    • 2012
  • A new flip chip structure consisting of interlocking joints locally surrounded by non-conductive adhesive was investigated in order to improve the contact resistance characteristics and prevent the parasitic capacitance increase. The average contact resistance of the interlocking joints was substantially reduced from $135m{\Omega}$ to $79m{\Omega}$ by increasing the flip chip bonding pressure from 85 MPa to 185 MPa. Improvement of the contact resistance characteristics at higher bonding pressure was attributed not only to the increased contact area between Cu chip bumps and Sn pads, but also to the severe plastic deformation of Sn pads caused during formation of the interlocking-joint structure. The parasitic capacitance increase due to the non-conductive adhesive locally surrounding the flip chip joints was estimated to be as small as 12.5%.

Heat Treatment Deformation Analysis of Bearing Considering Phase Transformation (상변태를 고려한 베어링의 열처리 변형 해석)

  • S.P. Lee;S.J. Lee;T.B. Kim;K.T. Cho
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.36 no.6
    • /
    • pp.351-358
    • /
    • 2023
  • Bearings are mechanical components that support loads and transmit rotation. The inner and outer rings come into contact with the rotating mechanism, requiring a very high level of hardness. To meet this requirement, heat treatment is commonly performed. The heat treatment process inherently involves thermal deformation. Particularly in the case of large bearings, significant deformation relative to the bearing's shape can occur, making accurate deformation prediction during heat treatment essential. However, predicting deformation in heat treatment is challenging due to the simultaneous consideration of phase transformation, heat transfer, and bearing deformation. In this study, an analysis of heat treatment-induced deformation in bearings was conducted, taking phase transformation into account. The thermal and mechanical properties were calculated based on the chemical composition of the bearing material. This information was then used to perform a deformation-heat transfer-phase transformation analysis. To validate the reliability of the analysis, experiments were conducted under the same conditions. When comparing the analysis and experimental results, differences in deformation were observed. These differences were attributed to variations in phase transformation conditions between the analysis and experiments. Consequently, it is anticipated that supplementing these results will enable the prediction of deformation while considering phase transformation conditions in bearings.