• Title/Summary/Keyword: Contact Criterion

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Development of 2-Dim Lagrangian Hydrocode and Application to Large Deformation Problems (2차원 Lagrangian Hydrocode 개발 및 대변형 해석)

  • Lee, Min-Hyung;Kim, Sung-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.3
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    • pp.409-415
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    • 2003
  • The purpose of this paper is to develop the 2-Dim Lagrangian Hydrocode for the analysis of large deformations of solids with implementation of the contact algorithm. First, th e governing equations are discretized into a system of algebraic equations. For more accurate and robust contact force computation. the defense node contact algorithm was adopted and implemented. For the verification of the code developed, two cases are carried out; the Taylor-Impact test and two bodies impact. The von -Mises criterion is implemented into the code with the Shock equation of state. The simulation results show a good agreement compared with the published experimental data and results from the commercial code. It is necessary to implement several material models and failure models for applications to different impact and penetration problems.

Development of Feature Selection Method for Neural Network AE Signal Pattern Recognition and Its Application to Classification of Defects of Weld and Rotating Components (신경망 AE 신호 형상인식을 위한 특징값 선택법의 개발과 용접부 및 회전체 결함 분류에의 적용 연구)

  • Lee, Kang-Yong;Hwang, In-Bom
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.1
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    • pp.46-53
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    • 2001
  • The purpose of this paper is to develop a new feature selection method for AE signal classification. The neural network of back propagation algorithm is used. The proposed feature selection method uses the difference between feature coordinates in feature space. This method is compared with the existing methods such as Fisher's criterion, class mean scatter criterion and eigenvector analysis in terms of the recognition rate and the convergence speed, using the signals from the defects in welding zone of austenitic stainless steel and in the metal contact of the rotary compressor. The proposed feature selection methods such as 2-D and 3-D criteria showed better results in the recognition rate than the existing ones.

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Surface Wetting Effect on Spread-Splash Transition Criterion (표면 젖음성이 스프레드-스플래시 영역 간 천이 조건에 미치는 효과)

  • Ryu, S.U.;Lee, S.Y.
    • Journal of ILASS-Korea
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    • v.12 no.4
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    • pp.198-203
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    • 2007
  • In the present work, surface wetting effect on spread-splash regime and transition criterion of the water and ethanol droplets impacting an unheated dry wall has been experimentally investigated. The droplet was directed on a polished STS plate and a glass slide, and the impinging behavior was visualized and recorded using a CCD camera. Droplet diameter and velocity approaching the wall were measured as well. The critical Sommerfeld number representing the spread-splash boundary for the ethanol droplet impinging on the substrates turned out to be smaller compared to that for the water droplet impinging on the substrates with the surface roughness condition remained unchanged. The shift of the transition boundary is considered to be due to the effect of the surface wettability represented by static contact angle and surface tension of droplet.

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A Study on Scoring Resistance In Lubricated Sliding Contact (윤활 마찰면의 스코링 저항성에 관한 연구)

  • 김해원;홍재학;허준영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.2
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    • pp.358-366
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    • 1990
  • As a basic study to clarify the scoring resistance in lubricated sliding contact, the temperature rise on frictional surface was analyzed by theoretical method and the effects of various factors on the temperature rise were examined. On the basic of the results obtained theoretically, the practical equations to calculate the maximum average temperature of the contact surface were proposed which are applicable to sliding contact. Then, the effects of sliding velocity and oil temperature on the seizure behavior, and the relation between seizure and temperature rise were investigated. The following conclusions are deduced : The maximum average temperature rise and the other bulk temperature. The former is affected by the size of heat supply region and the sliding velocity, the latter is affected by heat transfer coefficient. Without regard to the operating condition such as sliding velocity, oil temperature and operating time at each load-step, the maximum average temperature just before seizure is nearly constant except in the region of lower velocity. Consequently, the maximum average temperature of the contact surface in boundary lubrication is a useful criterion to predict the scoring of sliding contact.

Design of Structure Corners restraining Tribological Failures: Part II - Analysis of Design Parameters and Examples (트라이볼로지 손상을 억제하기 위한 구조물 모서리부 설계: 제2부 - 설계인자 분석 및 예)

  • Kim, Hyung-Kyu
    • Tribology and Lubricants
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    • v.31 no.4
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    • pp.170-176
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    • 2015
  • As a continuation of Part I, which developed a design formula of the minimum corner radius (Rmin) for restraining tribological failures, Part II investigates design parameters such as material properties and contact force. As design examples, Al 7075-T651, SST 304 and HT-9 are chosen for the materials and 1, 10 and 100 kN are used for the forces. The results show that the difference in Rmin decreases as either the elastic modulus increases or the contact force decreases. Given the same material and force, the permissible Rmin decreases as the flat region increases and vice versa. Because the Rmin values obtained from the examples are very small, the dimensions of the corner radius normally designed in engineering structures are regarded acceptable. The von Mises stress evaluated for a typical example, which is far below the yield strength, confirms this interpretation. Nevertheless, the present work can provide a design criterion as well as a guideline for quality control in the manufacturing of, in particular, contact corners, which has not been attempted before to the best of the author’s knowledge. In addition, this paper considers the problem of a step that may be formed in the contact contour by using a similar approach. The result shows that no size of the step is permissible.

Fracture Behavior of Rail Steel under Mixed Mode Loading (혼합모드하에서의 레일강의 파괴거동)

  • Chang, Dong Il;Kim, Sung Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.14 no.4
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    • pp.761-769
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    • 1994
  • Actual load acting on rail surface in the track is the combined mode loading due to the contact rolling load of the wheels. To investigate the fracture behavior on rail steel under combined modes I and II, fracture tests were performed by using the test jigs and fracture specimen which were designed by Richard. The analysis results of experimental fracture data were compared with various fracture criteria that have been introduced for determination of the crack propagation direction and the critical stress of fracture of a crack submitted to a mixed mode loading. From the results, it was shown that the actual crack propagation direction of rail steel agree with the crack propagation directions predicted by maximum tangential stress criterion and strain energy density criterion, and that fracture criterion follows principal strain criterion.

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3-D FEM Analysis of Forming Processes of Planar Anisotropic Sheet Metal (평면이방성 박판성형공정의 3차원 유한요소해석)

  • 이승열;금영탁;박진무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.8
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    • pp.2113-2122
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    • 1994
  • The 3-D FEM analysis for simulating the stamping operation of planar anisotropic sheet metals with arbitrarily-shaped tools is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-normal, which compatibly describes arbitrary tool surfaces and FEM meshes without depending on the explicit spatial derivatives of tool surfaces. The consistent full set of governing relations, comprising equilibrium equation and mesh-normal geometric constraints, is appropriately linearized. The linear triangular elements are used for depicting the formed sheet, based on membrane approximation. Barlat's non-quadratic anisotropic yield criterion(strain-rate potential) is employed, whose in-plane anisotropic properties are taken into account with anisotropic coefficients and non-quadratic function parameter. The planar anisotropic finite element formulation is tested with the numerical simulations of the stamping of an automotive hood inner panel and the drawing of a hemispherical punch. The in-plane anisotropic effects on the formability of both mild steel and aluminum alloy sheet metals are examined.

Rational designing of double-sided nail plate joints using the finite element method

  • Zhou, Tinozivashe;Guan, Z.W.
    • Structural Engineering and Mechanics
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    • v.28 no.2
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    • pp.239-257
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    • 2008
  • Double-sided punched metal plate timber fasteners present projections on both sides, which offer improved joint fire resistance and better joint aesthetics. In this paper, 3-D nonlinear finite element models were developed to simulate double-sided nail plate fastener timber joints. The models, incorporating orthotropic elasticity, Hill's yield criterion and elasto-plasticity and contact algorithms, are capable of simulating complex contact between the tooth and the timber and between the base plate and the timber in a fastener. Using validated models, parametric studies of the double-sided nail plate joints was undertaken to cover the tooth length and the tooth width. Optimal configuration was assumed to have been attained when increase in nail plate tooth width did not result in a raise in joint capacity, in conjunction with the optimum tooth length. This paper presents the first attempt to model and optimise tooth profile of double-sided nail plate fastener timber joints, which offers rational designs of such fasteners.

Geometric Optimization Involving Contact Stress Singularities (특이 접촉응력 문제의 형상 최적화)

  • Park, Jung-sun;Lee, Soo-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.1
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    • pp.180-188
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    • 1996
  • The stress singularity of a sharp wedge contacting a half plane can be avoided by changing the wedge shape. Shape optimization is accomplished with the geometric strain method (GSM), an optimality criterion method. Several numerical examples are provided for different materials in the wedge and half plane to avoid stress singularity neal the sharp corner of the wedge. Optimum wedge shapes are obtained and critical corner angles are compared with the angles from analytical contact mechanics. Numerical results are well matched to analytical and experimental results. It is shown that shape optimization by the geometric strain method is a useful tool to reshape the wedge and to avoid a stress singulatiry. The method applies to more general geometries where the singular behavior would be difficult to avoid by classical means.

Seat Tightness of Flexible Metal Seal of Butterfly Valve at Cryogenic Temperatures (초저온 버터플라이 밸브용 탄성 메탈실의 누설방지에 관한 연구)

  • Ahn, Jun-Tae;Lee, Kyung-Chul;Lee, Yong-Bum;Han, Seung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.6
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    • pp.643-649
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    • 2011
  • For the development of butterfly valves used in liquefied natural gas (LNG) vessels, the seat tightness is one of the important factors to be taken into account in the valve-design process. An O-ring-type metal seal with a retaining ring showing good seat tightness at cryogenic temperatures has been widely used, despite the high manufacturing costs involved. As an alternative, a flexible solid metal seal offers not only sufficient tightness of the butterfly valve, meeting specification requirements, but also relatively low manufacturing costs. In this study, a design criterion to ensure the seat tightness of the butterfly valve using the flexible solid metal seal is proposed. The contact pressure can be calculated by the simulation of the frictional contact behavior between the surface of the metal seal and the valve disc. The geometry of the flexible solid metal seal is determined so that it satisfies the design criterion for sufficient seat tightness, and is verified by experiments according to BS6755 and BS6364.