• Title/Summary/Keyword: Contact Crack

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Finite Element Analysis of Multiple Subsurface Cracks in Half-space Due to Sliding Contact

  • Lee, Sang Yun;Kim, Seock Sam
    • KSTLE International Journal
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    • v.2 no.1
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    • pp.12-16
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    • 2001
  • A finite element analysis of crack propagation in a half-space due to sliding contact was performed. The sliding contact was simulated by a rigid asperity moving across the surface of an elastic half-surface containing single and multiple cracks. Single, coplanar, and parallel cracks were modeled to investigate the interaction effects on the crack growth in contact fatigue. The analysis was based on linear elastic fracture mechanics and the stress intensity factor concept. The crack propagation direction was predicted based on the maximum range of the shear and tensile stress intensity factors.

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Fatigue Crack Growth and Fracture behavior of Rail Steels

  • Seo, Jung Won;Kwon, Seok Jin;Lee, Dong Hyeong;Kwon, Sung Tae;Choi, Ha Yong
    • International Journal of Railway
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    • v.5 no.3
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    • pp.129-134
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    • 2012
  • Contact fatigue damages on the rail surface, such as head checks and squats are a growing problem. The fatigue cracks forming on the contact surface grow according to load and lubricating conditions and may end up breaking the rail. Rail fracture can be avoided by preventing the cracks from reaching the critical length. Therefore, the crack growth rate needs to be estimated precisely according to the conditions of the track and load to develop a maintenance plan against rail damages. Therefore, it is important to understand the mechanism of cracks initiation and growth on a rail due to repetitive rolling contact. In this study, we have investigated the crack growth behavior on the rail surface by using the twin-disc tests and the finite element analysis.

Propagation Behavior of Inclined Surface Crack of Semi-Infinite Elastic Body under Hertzian Contact (반무한 탄성체의 헤르츠 접촉하의 경사진 표면균열의 전파거동)

  • 김재호;김석삼;박중한
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.624-635
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    • 1990
  • Analytical study based on linear fracture mechanics was conducted on propagation behavior of inclined surface crack in semi-infinite elastic body. The analytical model was assumed to be inclined surface crack under plane strain condition upon which Hertzian stress was superimposed. Supposing continuous distribution of dislocation and applying Erdogan-Gupta's method to this crack problem, the stress intensity factors $K_{I}$ and $K_{II}$) at the crack-tip were obtained for various Hertzian contact positions. Analytic results have shown that driving force for crack growth is $K_{I}$ for non-lubricated condition and $K_{II}$ for fluid and boundary lubricated condition. The coefficient of friction at the hertzian contact and crack surfaces plays an important role in predicting the direction of crack propagation. It is also found that the maximum effective stress intensity factor exists at cracks of a certain specific length depending on lubricated condition.ion.n.

A Study on the Microscopic Model for Fatigue Crack Closure Behavior (피로균열 개폐구거동의 미시적 모델에 관한 연구)

  • O, Se-Uk;Gang, Sang-Hun
    • Journal of Ocean Engineering and Technology
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    • v.4 no.1
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    • pp.81-87
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    • 1990
  • Fatigue crack closure levels based on the behavior of residual displacements on crack surfaces, are determined analytically according to the microscopic crack closure mechanisms, i.e., whether the first contact of crack surfaces takes place at the very crack tip or on the surfaces near the tip. The comparative analysis on the two models is carried out empirically by the constant amplitude fatigue tests on 2024-T3 aluminum alloy plate, and it shows that under negative stress ratio, the case of the first contact at crack tip gives better agreement with the experimental results than the other.

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A Study on the Microscopic Model for Fatigue Crack Closure Behavior (피로균열 개폐구거동의 미시적 모델에 관한 연구)

  • O, Se-Uk;Gang, Sang-Hun
    • Journal of Ocean Engineering and Technology
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    • v.4 no.1
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    • pp.87-87
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    • 1990
  • Fatigue crack closure levels based on the behavior of residual displacements on crack surfaces, are determined analytically according to the microscopic crack closure mechanisms, i.e., whether the first contact of crack surfaces takes place at the very crack tip or on the surfaces near the tip. The comparative analysis on the two models is carried out empirically by the constant amplitude fatigue tests on 2024-T3 aluminum alloy plate, and it shows that under negative stress ratio, the case of the first contact at crack tip gives better agreement with the experimental results than the other.

Finite Element Analysis for Fatigue Crack Closure Behavior Using Reversed Plastic Zone Size (되풀이 소성영역 크기를 이용한 피로 균열 닫힘 거동의 유한요소해석)

  • Choi, Hyeon-Chang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1703-1711
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    • 2003
  • An elastic-plastic finite element analysis is performed to investigate detailed closure behaviour of fatigue cracks in residual stress fields and the numerical results are compared with experimental results. The finite element analysis performed under plane stress using contact elements can predict fatigue crack closure behaviour. The mesh of constant element size along crack surface can not predict the opening level of fatigue crack. Specially, the mesh of element sizes depending upon the reversed plastic zone size included the effect of crack opening point can precisely predict the opening level. By using the concept of the mesh of element sizes depending upon the reversed plastic zone size included the effect of crack opening point, the opening level of fatigue crack can be determined very well.

Frictional Contact Analysis of the Crack Surfaces Under the Compressive Loading (압축력으로 인한 균열표면의 마찰접촉 해석)

  • Kim, Bang-Won;Kim, Young-Kweon;Lee, Ki-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.91-97
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    • 2001
  • When a body including a crack inside is subjected to the compressive forces, the crack is closed and sliding occurs on the crack surfaces. In this work, a subsurface crack subjected to a static compressive load is analyzed with the finite element method considering friction on the crack surface. The friction on the crack surface is assumed to follow the Coulomb friction law, and a numerical method based on the finite element method and iterative method is applied in this work. The result is compared with those of ANSYS and references.

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An Analysis of the Fatigue Crack Opening Behaviour in the Welding Residual Stress Field by the Finite Element Method (압축잔류응력장을 전파하는 피로균열의 개구거동의 유한요소법을 이용한 해석적 검토)

  • 박응준;김응준;유승현
    • Journal of Welding and Joining
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    • v.21 no.6
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    • pp.77-83
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    • 2003
  • The finite element analysis was performed for the cracks existing in residual stress fields in order to investigate the effects of configuration of residual stress distribution to the fatigue crack opening behaviour. And the variation of stress distributions adjacent to the crack caused by uploading was examined. The finite element model with contact elements for the crack plane and plane stress elements for the base material and the analytical method based on the superposition principle to estimate crack opening behaviour and the stress distribution adjacent to the crack subjected to uploading were used. The results of the analysis showed that crack opening behaviors and variations of stress distribution caused by uploading were changed depending on the configuration of residual stress distribution. When the crack existed in the region of compressive residual stress and the configuration of compressive residual stress distribution were inclined, a partial crack opening just behind of a crack tip occurred during uploading. Based on the above results, it was clarified that the crack opening behaviour in the residual stress field could be predicted accurately by the finite element analysis using these analytical method and model.

Fretting Fatigue Behavior of High Strength Aluminum Alloys (고강도 알루미늄 합금의 프레팅 피로거동)

  • Choi, Sung-Jong;Lee, Hak-Sun;Lee, Cheol-Jae;Kim, Sang-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.2 s.257
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    • pp.197-204
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    • 2007
  • Fretting is a contact damage process that occurs between two contact surfaces. Fretting fatigue reduces fatigue strength of the material due to low amplitude oscillatory sliding and changes in the contact surfaces of strongly connected machine and structure such as bolt, key, pin, fixed rivet and connected shaft, which have relative slip of repeatedly extreme low frequency amplitude. In this research, the fretting fatigue behavior of 2024-T3511 and 7050-T7451 aluminum alloys used mainly in aircraft and automobile industry were experimentally estimated. Based on this experimental wort the following results were obtained: (1) A significant decrease of fatigue lift was observed in the fretting fatigue compared to the plain fatigue. The fatigue limit of 2024-T3511 aluminum alloy decreased about 59% while 7050-T7451 aluminum alloy decreased about 75%. (2) In 7050-T7451 specimen using ATSI4030 contact pad, crack was initiated more early stage than using 2024-T3511 contact pad. (3) In all specimens, oblique cracks were initiated at contact edge. (4) Tire tracks and rubbed scars were observed in the oblique crack region of fracture surface.