• Title/Summary/Keyword: Contact Calculation

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A Study on the Abnormal Heating of Circuit Breaker in Panel Board by Poor Connection (분전반 내 차단기의 접속불량에 의한 이상발열에 관한 연구)

  • Kim, Hyang-Kon;Kim, Dong-Woo;Choi, Hyo-Sang;Choi, Yong-Sung;Choi, Chung-Seog
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.04c
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    • pp.10-14
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    • 2008
  • In this paper, abnormal heating of circuit breaker in panel board by poor connection was studied. Firstly, calculation method of contact resistance shown in IEC 60943 was examined. Secondly, concerning abnormal heating of circuit breaker in panel board, field measurements were performed. Field measurements showed that locally abnormal heating by poor connection could be detected, therefore, in that case, immediate action was needed. Finally, experiments regarding abnormal heating between terminal of circuit breaker and electric wire were conducted. The results showed that abnormal heating above $180^{\circ}C$ was measured. Also, in the results of analysis of electrical waveforms according to load current, voltage drop occurred around poor connection, and the oxide was generated according to mechanical vibration. In order to prevent electrical disaster caused by poor connection, adequate torque should be applied to electrical connection, and periodic check-ups are needed.

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A Combined Bearing Arrangement for High Damping Spindle Systems (고감쇠 주축 시스템을 위한 베어링의 복합배열에 관한 연구)

  • Lee, C.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.139-145
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    • 1996
  • The machining accuracy and performance is largely influenced by the static, dynamic and thermal characteristics of spindle systems in machine tools, because the spindle system is a intermedium for cutting force from tool and machine powef from motor. Large cutting force and power are transmitted by bearing with a point or line contact. So, the spindle system is the static and dynamic weakest point in machine structure. For improvement of static stiffness of spindle system can be changed design parameters, such as diameter of spindle, stiffness of bearing and bearing span. But for dynamic stiffness, the change of the design parameters are not useful. In this paper, the combined bearing arrangement is suggested for high damping spindle system. The combined bearing arrangement is composed of tandem double back to back arrangement type ball bearins and a high damping hydrostatic bearing. The variation of static deflection and amplitude in first natural frequency is evaluated with the location of hydrostatic bearing between front and rear ball bearing. The optimized location of hydrostatic bearing for high static and dynamic stiffness is determined rapidly and exactly using the mode shape and transfer function of spindle. The calculation of damping effect on vibration by unbalance of grinding wheel and pulley in optimized spindle system is carried out to verify the validity of the combined bearing arrangement. Finally, the simulation of grinding process show that the surface roughness of workpiece with high damping spindle system is 60% better than with ball bearing spindle system.

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A Computational Modeling Reflecting Static and Dynamic Characteristics of LM Bearings for Machine Tools (공작기계 LM 베어링의 정동적 특성을 반영하는 전산 모델링)

  • Kim, Hye-Yeon;Jeong, Jong-Kyu;Won, Jong-Jin;Jeong, Jay-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.10
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    • pp.1062-1069
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    • 2012
  • This paper suggests a computational modeling to reflect static/dynamic characteristics of LM bearings. A theoretical study for modeling LM bearings is elucidated by using the Hertz contact theory, the Lagrange's equation of motion, normal mode analysis and a calculation of equivalent moment center. The complex geometry of LM bearings is replaced by a simplified model with eight springs only. The suggested model reflects static and dynamic characteristics of LM bearings without any consideration for the shape of the bed or stages on the LM bearings. The modal experimental results are compared to the simulation results with the suggested computational modeling. The difference between the experiments and simulation is calculated less than 8%.

Wear Analysis of Journal Bearings Operating in a Shaft During Motoring Start-up and Coast-down Cycles - Part II: Wear Analysis of two Journal Bearings Supporting a Misaligned Shaft (모터링 시동 및 시동정지 사이클에서 경사진 축을 갖는 저어널베어링의 마모 해석 - Part II: 경사진 축을 지지하는 두 저어널베어링의 마모해석)

  • Chun, Sang Myung
    • Tribology and Lubricants
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    • v.33 no.4
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    • pp.168-186
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    • 2017
  • This paper presents a wear analysis procedure for calculating the wear of journal bearings during the start-up and coast-down cycles of a motoring stripped-down single cylinder engine operating with a tilted shaft. In order to decide whether the lubrication state of a journal bearing is in the mixed-elasto-hydrodynamic lubrication regime, we utilize lift-off speed and MOFT (most oil film thickness) under mixed-elasto-hydrodynamic lubrication regime at the corresponding aligned shaft. We formulate an equation for the modified film thickness in a misaligned journal bearing considering the additional wear volume described in Part I of this study. For this, we use the calculation results of the degree of misalignment and tilting angle obtained after finding the eccentricities of the two bearings supporting the crankshaft of a single cylinder engine. In this Part II, we calculate the wear of journal bearings using the fractional film defect coefficient, the asperity load sharing factor, and the modified specific wear rate for the application of mixed-elasto-hydrodynamic lubrication regime. We show that the accumulated wear volume after turning the ignition switch on and off once, increases to ${\sigma}=39{\mu}m$ and then decreases from ${\sigma}=39{\mu}m$ with increasing in surface roughness.

Calculation of Brake Onset Velocity for Non-ABS Vehicle on Dry Asphalt Pavement (건조한 노면에서 Non-ABS 차량의 제동시점 속도계산 방법)

  • Kim, Kee-Nam;Ok, Jin-Kyu;Kim, Min-Seok;Mun, Won-Kil;Park, Su-Jin;Yoo, Wan-Suk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.109-114
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    • 2007
  • Skid mark and coefficient of friction are usually utilized to calculate the velocity and behavior of vehicles. For a critical case such as traffic accident reconstruction, however, the initial velocity of the car should be calculated precisely. In this study, the skid marks on dry asphalt pavement were measured, and the velocity at brake onset was precisely recovered. A passenger car with new tires and non-contact optical speedometer were set up for the tests. A new methodology to determine the more precise velocity for Non-ABS vehicle at braking onset were suggested.

Development of Position Recognition System by Wireless Communication (무선통신을 이용한 위치인식 시스템 개발)

  • Sohn, Jong-Hoon;Hwang, Gi-Hyun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.17 no.6
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    • pp.1477-1486
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    • 2013
  • In this paper, Implementation of location estimation system using wireless communication technology based on Zigbee. Using wireless communication technology, calculation more accurate location information and service location information to the H/W and S/W has been developed. Receivers, repeaters, smart tag(location device), was developed for implement a location estimation system. The smart tag is built the 120~130KHz, 13~14MHz, 2.0~3.0GHz radio frequency tag. Receiver and repeater is applied to the tag module to recognize the location device's active RFID tags transmit a wireless signal for tag identification. Common Entrance control system in contact with a smart tag, It was implemented to transfer the value of the tag to the access control server over a LAN.

A Study on Development of Arc Sensor System for Automatic Multi-pass Welding of Thick Plate (후판의 자동 다층용접을 위한 아크센서 시스템 개발에 관한 연구)

  • 문현준;김종희;최주호;김형식
    • Journal of Welding and Joining
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    • v.13 no.4
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    • pp.122-131
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    • 1995
  • An automatic welding equipment for thick plates requires the capability of the seam tracking of the weld line which often includes misalignment of the workpiece and variation of groove width. In this study, an automatic welding equipment and control algorithms based on the arc sensor were proposed for the GMA welding of thick plates which had misalignment and gap variation. The developed system being constituted with 5 axis can be automatically controlled by computer and also automnatically set the welding conditions such as welding current, and voltage. The proposed algorithms for the seam tracking in multi-pass welding of the thick plates were constituted as follows : the detection of weaving-end point for findng the variation of groove width, the control of welding velocity for acquiring a constant thickness deposition of weld metal, and the calculation of groove width and height of an arbitrary pass in the multi-pass weld. As results of the application of the system, it was revealed that the system had a good capability in seam tracking and made an excellent weld quality in V groove butt joint.

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Analytical Prediction of Bearing Life and Load Distribution for Plugin HEV (플러그인 HEV용 베어링 수명 및 응력분포의 분석예측)

  • Zhang, Qi;Kang, Jae-Hwa;Yun, Gi-Baek;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.1-7
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    • 2012
  • The transportation is almost dependent on a single fuel petroleum with transportation energy dilemma. Hybrid Electric Vehicle(HEV) technology holds more advantages on efficiency improvements for petroleum consumption at the transportation. And bearing is recognized as the important component of gearbox. Gearboxes for HEV transmission have been ensured the highest reliability over some years in withstanding high dynamic loads. At the same time, the demands of lightweight design and cost minimization are required by thought-out design, high-quality material, superior production quality and maintenance. In order to design a reliable and lightweight gearbox, it is necessary to analyze bearing rating life methods between standard and different bearing companies with calculation methods for modification factors. In this paper, the influence of life time of bearings will be pointed out. Bearing contact stress and load stress distribution of HEV gearbox are obtained and compared with Romaxdesigner and BearinX. And the unequal wear of the left bearing for the gearbox intermediate shaft is investigated between simulation and test.

A Modified SDB Technology and Its Application to High-Power Semiconductor Devices (새로운 SDB 기술과 대용량 반도체소자에의 응용)

  • Kim, E.D.;Park, J.M.;Kim, S.C.;Min, M.G.;Lee, Y.S.;Song, J.K.;Kostina, A. L.
    • Proceedings of the KIEE Conference
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    • 1995.11a
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    • pp.348-351
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    • 1995
  • A modified silicon direct bonding method has been developed alloying an intimate contact between grooved and smooth mirror-polished oxide-free silicon wafers. A regular set of grooves was formed during preparation of heavily doped $p^+$-type grid network by oxide-masking und boron diffusion. Void-free bonded interfaces with filing of the grooves were observed by x-ray diffraction topography, infrared, optical. and scanning electron microscope techniques. The presence of regularly formed grooves in bending plane results in the substantial decrease of dislocation over large areas near the interface. Moreover two strongly misoriented waters could be successfully bonded by new technique. Diodes with bonded a pn-junction yielded a value of the ideality factor n about 1.5 and the uniform distribution of series resistance over the whole area of horded pn-structure. The suitability of the modified technique was confirmed by I - V characteristics of power diodes and reversly switched-on dynistor(RSD) with a working area about $12cm^2$. Both devices demonstrated breakdown voltages close to the calculation values.

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Development of the Temperature Prediction Program for the Bus Bar of a Gas-insulated Switchgear (가스차단기 모선부의 온도상승 예측 프로그램 개발)

  • Ham, Jin-Ki;Kim, Young-Ki;Lee, Hee-Won;Kim, Jin-Soo;Song, Seok-Hyun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.169-174
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    • 2003
  • The thermal design of the bus bar of a Gas-Insulated Switchgear(GIS) becomes important since the current-carrying capacity of the GIS is limited by maximum operating temperature. In order to predict temperature rise of the bus bar, a program has been developed. Various heat sources possibly generated in the bus bar are calculated in the program. To estimate temperature rises at the bus bar caused by the heat balance between the heat generation and heat transfer, the finite volume method as well as the $4^{th}$ order Runge-Kutta method has been employed. In the experiments, temperature rises at conductor, contact part and external tank are measured for full-scale gas-insulated bus bars. The comparisons of the predicted values of the heat balance calculation to those of the experiments are made. From the comparisons, it is concluded that the developed program can predict the temperature rise of the bus bar quite well.

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