• 제목/요약/키워드: Construction 3D printing

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The Shape Optimization of PLA Polymer Space Truss Using 3D Printer (3D 프린터를 활용한 PLA 폴리머 Space Truss의 최적화)

  • Bae, Jae-Hoon;Zhang, Zhi-Yu;Ju, Young K.
    • Journal of Korean Association for Spatial Structures
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    • v.20 no.1
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    • pp.61-67
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    • 2020
  • In the era of the Fourth Industrial Revolution, Various attempts are being made to converge new industries with IT industry to find new growth engines in the field of IT, maximizing efficiency in terms of productivity. 3D printers are also related to this, and various studies have been conducted worldwide to utilize them in the construction industry. At present, there is an active effort to study atypical structures using 3D printers. The most widely used method is the use of glass panels, however, the additional cost of the manufacturing process and thus the overall project cost cannot be ignored. In addition, the construction of the curvature of the existing two-way curved surface in the conventional flat joint method is not suitable for implementing an amorphous shape. In this paper, we propose an optimized shape through Abaqus analysis of various shapes of Space Truss interior using 3D printing technology using polymer.

Development of Shrinkage Reducing Agent for 3D Printing Concrete (3D 프린팅 콘크리트용 수축저감제 개발)

  • Lee, Dong-gyu;Yoo, Byung-Hyun;Son, Ho-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.37-43
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    • 2019
  • Since 3D printed concrete can be constructed without formwork, it is easy to construct an atypical structure, and the construction time and labor cost can be reduced. However, since the construction is exposed to the outside, shrinkage cracking due to moisture loss inside and outside the concrete occurs. Therefore, in order to improve the durability of the 3D printed concrete, a shrinkage reduction plan of the 3D printed concrete is required. In this study, glycol-based and alcohol-based shrinkage reducing agents were fabricated and evaluated for their performance. The shrinkage reducing agent samples showing excellent performance were selected and applied to 3D printed concrete. As a result, the compressive strength was increased by more than 10% and the shrinkage was reduced by more than 36% when using a shrinkage reducing agent. It is expected that the production of high quality 3D printed concrete will be possible because it is possible to increase the compressive strength and reduce the amount of dry shrinkage by applying a shrinkage reducing agent for 3D printed concrete.

Exploring Business Opportunities for Building Social Overhad Infrastructure by Achieving Sustainable Development Goals (지속가능발전목표를 이행하는 사회기반시설 사업기회에 대한 탐색적 연구 - 3D 프린팅 프로젝트 사례 조사를 기반으로 -)

  • Lee, Yoonsun;Lee, Taisik
    • Korean Journal of Construction Engineering and Management
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    • v.21 no.4
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    • pp.72-81
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    • 2020
  • Sustainable development goals (SDGs) are designed to promote human and social development and address challenges related to sustainable economic development, in addition to creating quality employment. SDGs create new market and business opportunities that enable companies to effect business changes through innovative solutions. To tackle structural problems and create infrastructure for future societies, a national-level digital transformation strategy is being developed in Korea. The Korean government announced an investment plan for living social overhead capital (SOC) to address various social and structural problems caused by low economic growth. This study emphasizes the importance of building SOCs in accordance with the requirements of future societies. This study primarily aims to suggest business opportunities created by achieving SDGs, by analyzing business cases involving 3D printing-based construction. Implementing living SOCs through ingenious thinking will not only create new businesses and jobs through digital transformation, but also improve the economic and social value by encouraging community members to be proud of their future society.

A Study on the Concrete Extrusion Method for Precision FCP Fabrication (정밀한 FCP 제작을 위한 콘크리트 압출 방식 연구)

  • Kim, Hye-Kwon;Kim, Ji-Hye;Kim, Sungjin;Lee, Donghoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.133-134
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    • 2023
  • Free-form buildings have a curved shape and are composed of geometric shapes, which require high precision. Therefore, this study proposed a new extrusion method, a piston method, that improves the precision of FCP by automatically extruding a predetermined amount of concrete by improving the aforementioned limitations. The technology to extrude a predetermined amount of concrete by applying pistons is expected to shorten construction period and increase economic efficiency by improving the precision and productivity of free-form panels.

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A Basic Study on the BIM Service Based SLA for Setting the Application Level of BIM in the Procurement Phase (발주단계에서 BIM의 적용수준 설정을 위한 SLA 기반의 BIM 서비스에 관한 기초연구)

  • Kim, Ji-Yun;Yun, Seok-Heon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.251-252
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    • 2016
  • Recently policy and clouding system to mandate the introduction of BIM in construction industry, various sensors technology, BIM in ICT technology and fusion, such as 3D scanning and printing technology has been further activated. However, the expression level of diversification associated with it, plan within one of the BIM project, design, engineering, it is difficult to have a different application has been consistent for each field, such as construction. Thus fell the efficiency of BIM apply, it is difficult to determine the appropriate level of BIM in the business early stage in order destination of position. In this study, in order to solve this problem, by utilizing SLA used in the IT field, it attempts to explore scheme which can be evaluated targeted level of BIM suitable for business in the planning phase.

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Optimization of Material Extruding Performance to Build a 3D Printed Habitat on the Moon and Mars (달, 화성 3D 프린팅 주거지 건설을 위한 재료 사출기능 최적화 연구)

  • Lee, Jin Young;Lee, Tai Sik
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.39 no.2
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    • pp.345-349
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    • 2019
  • The National Aeronautics and Space Administration (NASA) has long been studying the essential elements of manned planetary exploration and has held several international challenges to encourage the research works related to it. One of them was the NASA Centennial Challenge Programs which started in 2015. Following the second in 2017, the third is currently going on in 2019. Participating "3D-Printed Habitat Challenge", one of the challenges in the second program, this research team designed and developed the 3D printer extruding module for the Lunar Simulant (Korea Hanyang Lunar Simulant-1; KOHLS-1) and the polymer. For optimizing the modul, a cylindrical specimen of ${\varnothing}150{\times}300mm^3$ volume and a specimen of $200{\times}100{\times}650mm^3$ volume were manufactured and their compressive and flexural strengths were tested. The findings can help automatize the space construction in the future.

Evaluation of Fluidity Over Time and Mechanical Properties of Cement-based Composite Materials for 3D Printing (3D 프린팅용 시멘트계 복합재료의 경시변화 및 역학적 특성평가)

  • Seo, Eun-A;Lee, Ho-Jae;Yang, Keun-Hyeok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.4
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    • pp.73-80
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    • 2022
  • This study evaluated changes in fluidity and rheological properties over time for 3D printed composite materials, and evaluated compressive strength and splitting tensile strength properties for laminated and molded specimens. The composite material for 3D printing starts to change rapidly after 30 minutes of extrusion, and the viscosity of the material tends to be maintained up to 90 minutes, but it was confirmed that construction within 60 minutes after mixing is effective. The compressive strength of the laminated test specimen showed equivalent or better performance at all ages compared to the molded test specimen. In the stress-strain curve of the laminated specimen, the initial slope was similar to that of the molded specimen, but the descending slope was on average 1.9 times higher than that of the molded specimen, indicating relatively brittle behavior. The splitting tensile strength of the P-V laminated specimen was about 6% lower than that of the molded specimen. It is judged that this is because the interfacial adhesion force against the vertical load is affected by the pattern direction of the laminated test specimen.

Design and fabrication of capsules with isotropic destruction intensity (등방 파괴 강도를 갖는 캡슐 설계 및 제작)

  • Lim, Tae-Uk;Cheng, Hao;Hu, Jie;Wang, Shu-Le;Jung, Won-Suk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.247-248
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    • 2022
  • 3D printer-based self-healing capsules have been proposed to heal cracks by enabling various structural designs, repeatable fabrication, and strength analysis of the capsules. The Fusion Deposition Modeling (FDM) method was used to design, analyze, and produce new self-healing capsules that are widely used at low cost. However, PLA extruded from FDM has low interlayer adhesion energy, and thus strength varies depending on the angle of load applied to the laminated layer and the concrete structure, thereby degrading the performance of the self-healing capsule. Therefore, in this paper, the structure of the capsule manufactured by the FDM PLA method has isotropic strength was designed. In addition, the fracture strength in the x, y, and z directions of the load applied through the compression test was analyzed. As a result, it was confirmed that the newly proposed capsule design has an isotropic fracture strength of 1400% in all directions compared to the existing spherical thin-film capsule.

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Experimental Evaluation of the Effect of the Mixing Design Factors of the Cementitious Composite for 3D Printer on the Printing Quality (3D 프린터용 시멘트 복합체의 배합요인에 따른 출력 품질의 실험적 평가)

  • Seo, Ji-Seok;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.1
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    • pp.89-96
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    • 2022
  • In this paper, to evaluate the output quality of the cementitious composite mixture for printing with the ME method for construction 3D printer, visual inspection of the output appearance and the dimensional error rate, compressive strength and flexural strength of the output were measured. As a result of the test, the mixing design with excellent output appearance was P1-2, P1-4, P2-5, P2-6, and the mixing design with good output appearance was P0-1, P1-1, P1-3, P1-6, P1-7 and P2-4. Of these mixing designs, P0-1 and P2-6 had the lowest dimensional error rates As a result of evaluating the compressive strength and flexural strength of the various mixing designs, the Mixing design with excellent output designs showed good mechnical properties. However, mixing designs with excellent mechanical properties does not necessarily have excellent output quality. Therefore, in order to accurately evaluate the output quality, it is judged that visual inspection and dimensional error rate inspection should be performed first, and then the mechanical characteristics should be reviewed.

Tribology Performance Analysis by Surface Patterns of PLA Printing Samples Using 3-body Abrasion Tester (모래 3체 마모시험 장비(3-body abrasion tester)를 이용한 PLA프린팅 표면의 형상별 트라이볼로지 성능 분석)

  • Yong Seok Choi;Kyeongryeol Park;Seongmin Kang;Unseong Kim;Kyungeun Jeong;Young Jin Park;Kyungjun Lee
    • Tribology and Lubricants
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    • v.39 no.6
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    • pp.250-255
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    • 2023
  • This study applies various surface patterns to minimize material loss in construction equipment that is subject to severe wear due to sand, such as the wear-resistant steel plates of dump trucks or the teeth of excavators. The relationship between surface morphology and wear behavior is investigated using PLA+ polymer to observe the effect of the surface pattern. Five types of samples - smooth, concave, convex, wavy concave, and wavy convex designs - are created using a 3D printer. A wear experiment is conducted for a duration of 3 h using 6.5 kg of abrasive particles. The mass loss of the samples after the experiment is measured to assess the extent of wear. Additionally, the surface morphology of the samples before and after the experiment is analyzed using SEM and confocal microscopy. The study results reveal that the smooth design exhibits the highest wear loss, whereas the concave and wavy concave designs show relatively lower wear loss. The convex and wavy convex designs exhibit varying contact areas with the abrasive particles depending on the surface pattern, resulting in different levels of wear. Furthermore, a comparison between the experimental results and DEM simulations confirms the observed wear trends. This study reveals the relationship between wear damage according to surface pattern shape and is expected to be of substantial help in the analysis of wear and tear on agricultural and heavy equipment.