• Title/Summary/Keyword: Constant Current Charger

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Development of Voltage Regulator and Pulse Charger Using Pulse Current for Reuse of the Waste Lead Acid Battery (폐납축전지 재활용을 위한 펄스전류에 의한 전압조정기와 펄스충전기의 개발)

  • Shin, Choon-Shik;An, Young-Joo;Kim, Dong-Wan
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.56 no.2
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    • pp.65-73
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    • 2007
  • In this study, the pulse charger and voltage regulator are proposed that can reuse the waste lead acid battery. The first we develop the voltage regulator that can reuse the waste lead battery. And the pulse current is applied to the terminal of the waste lead acid battery. The voltage regulator is available principle of the pulse current which can reduce the sulfate to incipient material such as Pb and PbO2. Therefore the internal resistance of the lead acid battery is decreased, the performance of the lead acid battery is improved and the durability is prolonged. The second we develop the pulse charger using the voltage regulator. The pulse charger uses the switch mode of the forward convert method. The pulse charger maintain the constant voltage in state removing the lead acid battery and when it connected the pulse charger, it is converted the charge mode of the constant current immediately. It continues the rapid charge until the full state of the lead acid battery. After that the pulse charger is converted to the charge mode of constant voltage automatically, and then it continues the normal charge. The experiment results show that the effectiveness of the voltage regulator and pulse charger such as the good performance and the prolonged durability in lead acid battery of the small and large capacity.

Constant Current & Constant Voltage Battery Charger Using Buck Converter (벅 컨버터를 이용한 정전류 정전압 배터리 충전기)

  • Awasthi, Prakash;Kang, Seong-Gu;Kim, Jeong-Hun;Park, Sung-Jun
    • Proceedings of the KIPE Conference
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    • 2012.07a
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    • pp.399-400
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    • 2012
  • The proposed battery charger presented in this paper is suitable for Lead-Acid Battery and the dc/dc buck converter topology is applied as a charger circuit. The technique adopted in this charger is constant current & constant voltage dual mode, which is decided by the value of voltage of proposed battery. Automatic mode change function is detected by the percentage value of level of battery charging. CC Mode (Constant Current Mode) is operated when charging level is below 80% of the total charging of Battery voltage and above 80% of battery voltage charging, CV Mode (Constant Voltage Mode) is automatically operated. As the charging level exceeds 120%, it automatically terminates charging. The feedback signal to the PWM generator for charging the battery is controlled by using the current and voltage measurement circuits simultaneously. This technique will degrade the damage of proposed type of battery and improve the power efficiency of charger. Finally, a prototype charger circuit designed for a 12-V 7-Ah lead acid battery is constructed and tested to confirm the theoretical predictions. Satisfactory performance is obtained from simulation and the experimental results.

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A 6.78 MHz Constant Current and Constant Voltage Wireless Charger for E-mobility Applications (E-모빌리티 응용을 위한 6.78MHz 정전압 정전류 무선 충전기)

  • Tran, Manh Tuan;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2019.07a
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    • pp.142-144
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    • 2019
  • Nowadays, multi-MHz wireless power transfer (WPT) system has received a great concern of study due to its desirable characteristics such as user convenience, system compact and better safety as compared to the conventional DC-DC with cord. This paper presents a solution for WPT Lithium Batteries charger with Constant Current (CC) and Constant Voltage (CV) charging process. The proposed system consists of a high frequency class D power amplifier, a pair of PCB coil, transformable high-order resonant network and a full-bridge rectifier. The charger can be implemented CC /CV charging profile thanks to automatic reconfigurable resonant compensator. Therefore, the battery can be fully charged without the help of an additional DC/DC converter. The simulation and 50W-6.78-MHz hardware experimental results are presented to verify the feasibility of the proposed method and to evaluate the performance of the proposed wireless battery charger.

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Design and Control of the Phase Shift Full Bridge Converter for the On-board Battery Charger of Electric Forklifts

  • Kim, Tae-Hoon;Lee, Seung-Jun;Choi, Woo-Jin
    • Journal of Power Electronics
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    • v.12 no.1
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    • pp.113-119
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    • 2012
  • This paper describes the design and control of a phase shift full bridge converter with a current doubler, which can be used for the on-board charger for the lead-acid battery of electric forklifts. Unlike the common resistance load, the battery has a large capacitance element and it absorbs the entire converter output ripple current, thereby shortening the battery life and degrading the system efficiency. In this paper a phase shift full bridge converter with a current doubler has been adopted to decrease the output ripple current and the transformer rating of the charger. The charge controller is designed by using the small signal model of the converter, taking into consideration the internal impedance of the battery. The stability and performance of the battery charger is then verified by constant current (CC) and constant voltage (CV) charge experiments using a lead-acid battery bank for an electric forklift.

Design of an Integrated Current-Voltage Charging Compensator for the LLC Resonant Converter-Based Li-ion Battery Charger (LLC 공진형 컨버터 기반 리튬이온 배터리 충전기의 통합 전류-전압 보상기 설계방법 연구)

  • Choi, Yeong-Jun;Choi, See-Young;Kim, Rae-Young
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.2
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    • pp.126-133
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    • 2017
  • The conventional battery charger requires two separate voltage and current compensators to achieve constant current and constant-current-charging profile. This compensator configuration leads to an inevitable transient response during the mode change between the constant current and the constant voltage operation. Futhermore, a tedious and complicated design process is required to consider a widely changing battery voltage and the nonlinear electrical properties of Li-ion battery. This study proposes a single integrated voltage-current compensator of the LLC resonant converter for Li-ion battery charger applications to overcome the aforementioned drawbacks. The proposed compensator is designed to provide a smooth and reliable performance during the entire charging process while providing the reduced design efforts and seamless mode transient response. Several experimental results based on a 300 W prototype converter and its theoretical analysis are provided to verify the effectiveness of the proposed compensator.

An Study for reuse of the waste lead battery using Pulse Charger with mode conversion type (모드 전환형 펄스충전기론 이용한 폐납축전지 재활용에 관한 연구)

  • Shin, Choon-Shik;An, Young-Joo;Kim, Sang-Dong;Shin, Young-Mi;Kim, Jong-Dal;Kim, Dong-Wan
    • Proceedings of the KIEE Conference
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    • 2007.11c
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    • pp.101-107
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    • 2007
  • In this paper, the pulse charger with mode consersion type is proposed that can reuse the waste lead battery. The pulse charger uses the switch mode of the forward convert method. The pulse charger maintain the constant voltage in state removing the lead battery and when it connected the pulse charger, it is converted the charge mode of the constant current immediately. It continues the rapid charge until the full state of the lead battery. After that the pulse charger is converted to the charge mode of constant voltage automatically, and then it continues the normal charge. The experiment results show that the effectiveness of pulse charger such as the good performance and the prolonged durability in lead battery according to capacity states.

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Analysis and Design of Half-Bridge Resonant Converter for Non-Contact Battery Charger (비접촉식 배터리 충전 장치용 Half-Bridge 직렬 공진 컨버터 분석 및 설계)

  • Kim, Chang-Gyun;Seo, Dong-Hyeon;Yu, Jeong-Sik;Park, Jong-Hu;Jo, Bo-Hyeong
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.4
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    • pp.265-271
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    • 2000
  • A non-contact battery charger for cellular phone is designed using half-bridge series resonant converter. This converter utilizes series resonance to reduce the undesirable effect of large leakage inductance of the detachable transformer and ZVS operation can reduce switching loss and switching noise. In this paper, analysis and design procedure of half-bridge series resonant converter with detachable transformer is presented. The input voltage is 85VAC∼270VAC, and the output voltage and current is 4.1V and 800mA, respectively. Furthermore, a method of calculating the secondary current of the transformer to control the battery charging current in the constant current charging mode is proposed. The performance of the charger is verified through experiments.

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Robust and Unity Input Power Factor Control Scheme for Electric Vehicle Battery Charger (전기차 배터리 충전기용 강인한 단위 입력 역률 제어장치)

  • Nguyen, Cong-Long;Lee, Hong-Hee
    • The Transactions of the Korean Institute of Power Electronics
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    • v.20 no.2
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    • pp.182-192
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    • 2015
  • This study develops a digital control scheme with power factor correction for a front-end converter in an electric vehicle battery charger. The front-end converter acts as the boost-type switching-mode rectifier. The converter assumes the two roles of the battery charger, which include power factor control and robust charging performance. The proposed control scheme consists of a charging control algorithm and a grid current control algorithm. The scheme aims to obtain unity input power factor and robust performance. Based on the linear average model of the converter, a constant-current constant-voltage charging control algorithm that passes through only one proportional-integral controller and a current feed-forward path is proposed. In the current control algorithm, we utilized a second band pass filter, a single-phase phase-locked loop technique, and a duty-ratio feed-forward term to control the grid current to be in phase with the grid voltage and achieve pure sinusoidal waveform. Simulations and experiments were conducted to verify the effectiveness of the proposed control scheme, both simulations and experiments.

Development of the Switching Mode Conversion Type Pulse Charger for the Lead Battery of Solar Cell Generator Equipment by Fly-Back Converter Method (플라이백 컨버터방법에 의한 태양광발전설비의 납축전지 스위칭모드 전환형 펄스충전기 개발)

  • Shin, Choon-Shik;An, Young-Joo;Kim, Dong-Wan
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.1
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    • pp.20-26
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    • 2009
  • In this paper, the switching mode conversion type pulse charger by fly-back converter method for lead battery of the solar cell generator equipment is proposed. And we propose the control circuit and design method of insulated switching mode convert type pulse charger by fly-back convert method in the lead battery. The proposed system can minimize the current consumption by digital pulse. Also the proposed system can generate the constant 10[KHz] frequency, transmit the signal with main control system in the power control system. And it supervises the state of lead battery using one chip micro processor. The proposed the switching mode conversion type pulse charger by the fly-back converter method can charge fast and stabilize lead battery with nominal value 12[V], 20[AH]. Also we propose the design procedure of the power control circuit for turn ratio of fly-back inductor and determining method of values such as the charging current, bulk current, partial current, over current value and fixed charging voltage. The experiment results for the voltage and current wave for partial, bulk, over and fixed charging period show the good charging effect and performance. And the PCB and internal coupling diagram of the switching mode conversion type pulse charger by fly-back converter method is presented.

Development of Digital Type Battery Charger based on Multi-Mode Control (디지털방식 다중제어 충전기 개발)

  • Byun Y.B.;Koo T.G.;Kim E.S.;Joe K.Y;Kim D.H.;Byun D.H.
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.308-311
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    • 2001
  • Most of the battery charger for electric powered forklift truck are controlled by the method of 3-phased constant current and constant voltage. However, these chargers have several disadvantages like a large charger capacity, and a short battery life time. This paper presents a digital type battery charger based on multi-mode control adding a constant power control and several assistant controls in the conventional control. The whole control system is performed by a low cost one-chip micro-controller and completely digitize. So we can get a high precision control and a good reliability.

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