• Title/Summary/Keyword: Conductor temperature

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Optimal Geometric Design of Linear Motor Using Response Surface Methodology (반응표면분석법을 이용한 리니어모터의 형상최적설계)

  • Lee, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.9 s.240
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    • pp.1262-1269
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    • 2005
  • Thrust of linear motor is one of the important factor to specify motor performance. Maximum thrust can be obtained by increasing the current in conductor and is relative to the sizes of conductor and magnet. But, the current and the size of conductor have an effect on temperature of linear motor. Therefore, it is practically important to find design results that can effectively maximize the thrust of linear motor within limited range of temperature. Finite element analysis was applied to calculate thrust and the temperature of the conductor was calculated by the thermal resistance. The diameter of copper wire among design variables has discrete value and number of turns must be integer. Considering these facts, special techinque for optimum design is presented. To reduce excessive computation time of thrust in optimization, the design variables was redefined by analysis of variance and second order regression model for thrust was determined by response surface metheodology. As a result, it is shown that the proposed method has an advantage in optimum design of linear motor.

Heat Transfer Analysis and Cooling Design for Crude Oil Pump System (원유펌프시스템의 열전달해석 및 냉각설계)

  • Kim, Wan-Gi;Lee, Joon-Yeob;Kwon, Jung-Lock;Kim, Hea-Choen
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2017-2022
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    • 2008
  • The crude oil pump system is the equipment for transporting crude oil and it consists of 3 major components, a motor and an impeller which discharge underground crude oil, a pipestack that transmits the cooling oil and power, and a cooling oil unit & junction box that provides cooling oil and electric power. When considering the system characteristics that it has to be installed at a depth of deeper than 100 m, a design technology for the efficient control of the heat occurring at a conductor and motor is necessary and it is the essential factor for ensuring system durability. In this paper, therefore, cooling oil flow has been calculated to satisfy the limit value of the system temperature by analyzing heat flow considering the related losses such as loss of conductor, contact resistor loss at the conductor connection, and operation loss of motor. And the operation temperature has been set up based on the temperature of crude oil and the heat of motor and conductor. Also, a design for cooling of crude oil pump system has been proposed by calculating the operation pressure loss and selecting the capacity of a cooling oil pump and a heat exchanger.

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Application of reflow soldering method for laminated high temperature superconductor tapes

  • Lee, Nam-Jin;Oh, Sang-Soo;Kim, Ho-Sup;Ha, Dong-Woo;Ha, Hong-Soo;Ko, Rock-Kil;Shin, Hyung-Seop;Youm, Do-Jun
    • Progress in Superconductivity and Cryogenics
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    • v.12 no.2
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    • pp.9-12
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    • 2010
  • A lamination system using reflow soldering was developed to enhance the mechanical properties of high temperature superconductor (HTS) tape. The laminated coated conductor tape was fabricated using the continuous lamination process. The mean, maximum, and minimum tensile loads in a T-peel test of the laminated coated conductor were 9.9 N, 12.5 N, and 7.6 N, respectively. The critical current ($I_c$) distributions of the non-laminated and laminated coated conductor were compared using anon-contact Hall probe method. The transport $I_c$ nearly matched the non-contact $I_c$; however, some degraded Ic regions were found on the length of 800 cm of laminated coated conductor. We confirmed that the cause of the partially degraded $I_c$ was due to an increase in line tension by (1) solidification induced by a change of composition that usually occurs in molten brass (Cu, Zn) in solder, or (2) non-homogeneity of the thickness of the coated conductor or metal tapes. We suggest that reflow soldering is a promising method for reinforced HTS tape if the controlling solder thickness and lamination guide are modified.

Power Cable Ampacity and Influential Factors Analysis under Operation

  • Tong, Qiang;Qi, Jianping;Wang, Yanling;Liang, Likai;Meng, Xiangxing;Zhang, Qiang
    • Journal of Information Processing Systems
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    • v.14 no.5
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    • pp.1136-1149
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    • 2018
  • With the increasing of urban electricity demand, making the most use of the power cable carrying capacity has become an important task in power grid system. Contrary to the rated ampacity obtained under extremely conservative conditions, this paper presents the various steady value of cable ampacity by using the changing surrounding parameters under operation, which is based on cable ampacity calculation equation under the IEC-60287 standard. To some degree, the cable ampacity analysis of actual surroundings improves the transmission capacity of cables. This paper reveals the factors that influence cable ampacity such as insulating layer thickness, allowable long-term conductor temperature, the ambient temperature, soil thermal resistance coefficient, and so on, then gives the class of the influence of these parameters on the ampacity, which plays a great role in accurately calculating the real-time ampacity and improving the utilization rate of cable in the complex external environment condition. Furthermore, the transient thermal rating of the cable is analyzed in this paper, and temperature variation of the conductor under different overload conditions is discussed, which provides effective information for the operation and control of the system.

Repetitive Over-current Characteristics of YBCO Coated Conductor for Applying to SFCL (초전도한류기에 적용하는 YBCO 박막형 선재의 반복적 과전류 특성)

  • Ahn, Min-Cheol;Seok, Bok-Yeol;Ko, Tae-Kuk
    • Progress in Superconductivity and Cryogenics
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    • v.9 no.3
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    • pp.26-31
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    • 2007
  • In recent years. YBCO coated conductor (CC) called as second generation HTS (high temperature superconducting) wire has been developed as a suitable material for resistive superconducting fault current limiter (SFCL). For designing the SFCL. the required length of superconducting wire is inverse proportional to the maximum temperature reached when a fault occurs. Since the required length strongly affects a manufacturing cost, it is the most important parameter to determine the maximum temperature reached. It is necessary to observe the repetitive over-current characteristics of HTS wire. This paper attempts to measure the variation of critical current of YBCO CC after repetitive over-current pulse. No degradation of the critical current of CC sample was observed by applying 100 times over-current pulse which makes temperature above 400 K after 100ms. This study can be useful in designing optimally resistive SFCL employing YBCO CC. The maximum permissible temperature can be set to 400K. so wire length could be reduced by 30% compared in case of 300K-criterion.

Development of High Strength and Low Loss Overhead Conductor(I) - Mechanical Properties (고강도 저손실 가공송전선의 개발(I) - 기계적 특성)

  • Kim, Byung-Geol;Kim, Shang-Shu;Park, Joo-Hwan
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.12
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    • pp.1152-1158
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    • 2005
  • New conductor is developed by using high strength nonmagnetic steel(NM) wire as the core of overhead conductor. This conductor is called ACNR overhead conductor(Aluminum Conductor Nonmagnetic Steel Reinforced). Formed by the combination of aluminum alloy wire and high strength nonmagnetic steel wire, it has about the same weight and diameter as conventional ACSR overhead conductor. To enhance properties beneficial in an electrical and mechanical conductor during the process of high strength nonmagnetic steel wire, we made a large number of improvements and modifications in the working process, aluminum cladded method, and other process. ACNR overhead conductor, we successfully developed, has mechanical and electrical properties as good as or even better than conventional galvanized wire. Microstructure of raw material M wire was austenite and then deformed martensite after drawing process. Strength at room temperature is about $180kgf/mm^2\~200kgf/mm^2$. NM wire developed as core of overhead conductor shows heat resistant characteristics higher than that of HC wire used as core of commercial ACSR overhead conductor, Strength loss was not occur at heat resistant test below $600^{\circ}C$. Fatigue strength of vibration fatigue is about $32kgf/mm^2\~35kgf/mm^2$ and that of tension-tension fatigue is $90kgf/mm^2\~120kgf/mm^2$ which is $50\~65\%$ of tensile strength.

Assessment of Short-Time Characteristic ACSR-OC Conductor (ACSR-OC 전선의 단시간 특성 평가)

  • Lee, Joong-Kwan;Kim, Dong-Muyng;Yi, Sue-Muk
    • Proceedings of the KIEE Conference
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    • 2002.07c
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    • pp.1446-1448
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    • 2002
  • The short-time permissible temperature of an overhead distribution line conductor is determined by the softening characteristics of ACSR-OC, ACSR AW/OC 160, typical conductors employed in the overhead distribution line. Transient heat transfer equation and Newton's cooling law were applied to analyze the heating and cooling effects of the insulating conductors, respectively, and the error of co-relation was calibrated after simulating the softening test to assess the short-time characteristic of the insulating conductor. In order to verify the softening characteristic, the conductors were tested with heat cycle. The test was totally carried out 200 cycles, and 1 cycle was to heat and cool at 1.1 times permissible current of the conductor, 1.15 times for 120 minutes, respectively. After heating, the tensile strength and surface of the conductor were observed. In case of ACSR-OC, as the result of 100 hour heating test, the tensile strength of the insulator was 0.8 times the initial value. This is equivalent to the value of the conductors which are used for 10 years at sites.

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Ac Magnetic Field Analysis of Current Carrying Conductor Design for EHV GIS (초고압 GIS 모선의 통전설계를 위한 교류자계해석)

  • Kim, Hyeon-Hun;Lee, Jeong-Seop;Han, Seong-Jin;Jeong, Jin-Gyo;Lee, Byeong-Yun;Park, Gyeong-Yeop
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.5
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    • pp.233-240
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    • 1999
  • The current carrying conductor and the tank which consist of GIS must be properly designed to withstand the electrical, thermal and mechanical stresses that arise during normal service and during short-circuit conditions. In order to design the current carrying conductor for EHV GIS, it is important to consider temperature-rise when rated current flows. In this paper, we analyze magnetic field distribution and power-loss, according to the change of materials when AC current flows into single-phase and three-phase bus bar, respectively. These results will be used as the basic design data when determining dimensions and materials for the current carrying conductor of EHV GIS.

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Evaluation of thermal conductivity in REBCO coated conductor

  • Yong-Ju, Hong;Sehwan, In;Hyobong, Kim;Hankil, Yeom
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.4
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    • pp.78-83
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    • 2022
  • REBCO coated conductors are widely used for HTS power application, high magnetic field magnet application, and etc. A thermal stability of the REBCO conductor is essential for the operation of HTS-based device, and thermal conductivities of the conductor are relevant parameters for modeling cryogenic heat transfer. REBCO conductors consist of a REBCO layer, copper layers for electrical stabilization and a hastelloy substrate. At cryogenic temperature, thermal conductivity of copper and silver strongly depend on the purity of the material and the intensity of the magnetic field. In this study, thermal conductivities of the laminated composite structure of REBCO conductor are evaluated by using the thermal network model and the multidimensional heat conduction analysis. As a result, the thermal network model is applicable to REBCO conductors configured in series or parallel alone and multidimensional heat conduction analysis is necessary for complex cases of series and parallel configuration.

A Review Method of Calculation Results on Cable Ampacity using the Transformation to Electric Equivalent Circuit from Cable Thermal Circuit (케이블 열회로의 전기적 등가회로 변환을 이용한 케이블 허용전류 검토 방법)

  • Kang, Yeon-Woog;Kim, Min-Ju;Jang, Tae-In;Park, Jin-Woo;Park, Hung-Sok;Kang, JI-Won
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.5
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    • pp.738-744
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    • 2016
  • Current rating of a power cable can be calculated by the maximum allowable temperature in an insulating material considering the heat transfer from cable conductor. Therefore, it is very important to calculate the current rating using electrical equivalent circuit by calculated cable thermal circuit parameters but, it has not been fully investigated yet. In this paper, in order to determine the current rating of power cable, conventional calculation method has been reviewed considering the conductor resistance, loss factor of sheath, dielectric losses and thermal resistances based on the maximum allowable temperature of 345 kV $2500mm^2$ XLPE cable. To confirm the calculation result of the current rating, the conductor temperature should be examined whether it reaches the maximum allowable temperature by the thermal equivalent circuit of the cable. Then, utilizing EMTP (Electro-Magnetic Transient Program) which is a conventional program for electrical circuit, the thermal equivalent circuit was transformed to an electric equivalent circuit using an analogous relationship between thermal circuit and electrical circuit, and temperature condition including cable conductor, sheath, cable jacket could be calculated by the current rating of 345 kV $2500mm^2$ XLPE cable.