• 제목/요약/키워드: Condition-based maintenance

검색결과 581건 처리시간 0.029초

k-NN을 활용한 터보팬 엔진의 잔여 유효 수명 예측 모델 제안 (A Proposal of Remaining Useful Life Prediction Model for Turbofan Engine based on k-Nearest Neighbor)

  • 김정태;서양우;이승상;김소정;김용근
    • 한국산학기술학회논문지
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    • 제22권4호
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    • pp.611-620
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    • 2021
  • 정비 산업은 사후정비, 예방정비를 거쳐, 상태기반 정비를 중심으로 진행되고 있다. 상태기반 정비는 장비의 상태를 파악하여, 최적 시점에서의 정비를 수행한다. 최적의 정비 시점을 찾기 위해서는 장비의 상태, 즉 잔여 유효 수명을 정확하게 파악하는 것이 중요하다. 이에, 본 논문은 시뮬레이션 데이터(C-MAPSS)를 사용한 터보팬 엔진의 잔여 유효수명(RUL, Remaining Useful Life) 예측 모델을 제시한다. 모델링을 위해 C-MAPSS(Commercial Modular Aero-Propulsion System Simulation) 데이터를 전처리, 변환, 예측하는 과정을 거쳤다. RUL 임계값 설정, 이동평균필터 및 표준화를 통해 데이터 전처리를 수행하였고, 주성분 분석(Principal Component Analysis)과 k-NN(k-Nearest Neighbor)을 활용하여 잔여 유효 수명을 예측하였다. 최적의 성능을 도출하기 위해, 5겹 교차검증기법을 통해 최적의 주성분 개수 및 k-NN의 근접 데이터 개수를 결정하였다. 또한, 사전 예측의 유용성, 사후 예측의 부적합성을 고려한 스코어링 함수(Scoring Function)를 통해 예측 결과를 분석하였다. 마지막으로, 현재까지 제시되어온 뉴럴 네트워크 기반의 알고리즘과 예측 성능 비교 및 분석을 통해 k-NN 활용 모델의 유용성을 검증하였다.

혼합정수계획법을 활용한 도로포장 보수구간 선정 최적화 연구 (Optimal Road Maintenance Section Selection Using Mixed Integer Programming)

  • 조건영;임희종
    • 한국도로학회논문집
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    • 제19권3호
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    • pp.65-70
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    • 2017
  • PURPOSES : Pavement Management System contains the data that describe the condition of the road. Under limited budget, the data can be utilized for efficient plans. The objective of this research is to develop a mixed integer program model that maximizes remaining durable years (or Lane-Kilometer-Years) in road maintenance planning. METHODS : An optimization model based on a mixed integer program is developed. The model selects a cluster of sectors that are adjacent to each other according to the road condition. The model also considers constraints required by the Seoul Metropolitan Facilities Management Corporation. They select two lanes at most not to block the traffic and limit the number of sectors for one-time construction to finish the work in given time. We incorporate variable cost constraints. As the model selects more sectors, the unit cost of the construction becomes smaller. The optimal choice of the number of sectors is implemented using piecewise linear constraints. RESULTS : Data (SPI) collected from Pavement Management System managed by Seoul Metropolitan City are fed into the model. Based on the data and the model, the optimal maintenance plans are established. Some of the optimal plans cannot be generated directly in existing heuristic approach or by human intuition. CONCLUSIONS:The mathematical model using actual data generates the optimal maintenance plans.

NHPCI 지표를 활용한 공용성 추정과 수명 산정 (Estimation of Performance and Pavement Life using National Highway Pavement Condition Index)

  • 도명식;이용준;임광수;권수안
    • 한국도로학회논문집
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    • 제14권5호
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    • pp.11-19
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    • 2012
  • PURPOSES: The new methodology is proposed for estimation of long-term performance and pavement life based on the national highway database in Daejeon area. Furthermore, this study tried to verify the applicability of performance estimation using NHPCI (National Highway Pavement Condition Index) on tendency of pavement deterioration as time goes by under Korean road environments. METHODS: Reliability theories are applied to estimate the mean life and to determine the appropriate distribution using 3 levels of traffic loads (high, medium, low) based on maintenance and rehabilitation history data for 15 years. RESULTS: As a result, Lognormal distribution is suitable for explanation of pavement lifetime in Daejeon area regardless of traffic loads. In addition, we found that the results of mean life and maintenance timing based on NHPCI for the pavement sections of 3 levels of traffic loads are available. CONCLUSIONS: Based on this study, it was found that mean life of high, medium and low levels of traffic loads are about 8.1 years, 12.2 years and 12.7 years, respectively. Higher level of traffic loads shorten the pavement mean life.

신뢰도중심정비에 의한 석탄취급설비 정비주기선정 (Selection of Maintenance Interval Based on RCM for a Coal Handling Equipment)

  • 조일용;문승재
    • 플랜트 저널
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    • 제9권4호
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    • pp.37-42
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    • 2013
  • 화력발전소와 같은 대규모 플랜트 설비는 복잡하여 고장이 발생할 경우 고장발생 설비, 시기 및 원인을 정확하게 파악하는 것이 쉽지 않기 때문에 무엇보다 고장을 사전에 예방하는 것이 중요하다. 최근 들어 정비업무에 대한 관점과 중요성이 점차 변화해 가고 있고 주기정비 방식에서 벗어나 상태기반 정비방식으로 발전되고 있다. 본 연구에서는 상태정비에 주안점을 두고 신뢰도중심정비 방법을 화력발전소, 특히 석탄취급설비에 적용하여 정비주기를 선정하고자 하였다.

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Review on Advanced Health Monitoring Methods for Aero Gas Turbines using Model Based Methods and Artificial Intelligent Methods

  • Kong, Changduk
    • International Journal of Aeronautical and Space Sciences
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    • 제15권2호
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    • pp.123-137
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    • 2014
  • The aviation gas turbine is composed of many expensive and highly precise parts and operated in high pressure and temperature gas. When breakdown or performance deterioration occurs due to the hostile environment and component degradation, it severely influences the aircraft operation. Recently to minimize this problem the third generation of predictive maintenance known as condition based maintenance has been developed. This method not only monitors the engine condition and diagnoses the engine faults but also gives proper maintenance advice. Therefore it can maximize the availability and minimize the maintenance cost. The advanced gas turbine health monitoring method is classified into model based diagnosis (such as observers, parity equations, parameter estimation and Gas Path Analysis (GPA)) and soft computing diagnosis (such as expert system, fuzzy logic, Neural Networks (NNs) and Genetic Algorithms (GA)). The overview shows an introduction, advantages, and disadvantages of each advanced engine health monitoring method. In addition, some practical gas turbine health monitoring application examples using the GPA methods and the artificial intelligent methods including fuzzy logic, NNs and GA developed by the author are presented.

Structural monitoring of movable bridge mechanical components for maintenance decision-making

  • Gul, Mustafa;Dumlupinar, Taha;Hattori, Hiroshi;Catbas, Necati
    • Structural Monitoring and Maintenance
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    • 제1권3호
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    • pp.249-271
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    • 2014
  • This paper presents a unique study of Structural Health Monitoring (SHM) for the maintenance decision making about a real life movable bridge. The mechanical components of movable bridges are maintained on a scheduled basis. However, it is desired to have a condition-based maintenance by taking advantage of SHM. The main objective is to track the operation of a gearbox and a rack-pinion/open gear assembly, which are critical parts of bascule type movable bridges. Maintenance needs that may lead to major damage to these components needs to be identified and diagnosed timely since an early detection of faults may help avoid unexpected bridge closures or costly repairs. The fault prediction of the gearbox and rack-pinion/open gear is carried out using two types of Artificial Neural Networks (ANNs): 1) Multi-Layer Perceptron Neural Networks (MLP-NNs) and 2) Fuzzy Neural Networks (FNNs). Monitoring data is collected during regular opening and closing of the bridge as well as during artificially induced reversible damage conditions. Several statistical parameters are extracted from the time-domain vibration signals as characteristic features to be fed to the ANNs for constructing the MLP-NNs and FNNs independently. The required training and testing sets are obtained by processing the acceleration data for both damaged and undamaged condition of the aforementioned mechanical components. The performances of the developed ANNs are first evaluated using unseen test sets. Second, the selected networks are used for long-term condition evaluation of the rack-pinion/open gear of the movable bridge. It is shown that the vibration monitoring data with selected statistical parameters and particular network architectures give successful results to predict the undamaged and damaged condition of the bridge. It is also observed that the MLP-NNs performed better than the FNNs in the presented case. The successful results indicate that ANNs are promising tools for maintenance monitoring of movable bridge components and it is also shown that the ANN results can be employed in simple approach for day-to-day operation and maintenance of movable bridges.

Ontology-based Facility Maintenance Information Integration Model using IFC-based BIM data

  • Kim, Karam;Yu, Jungho
    • 국제학술발표논문집
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    • The 6th International Conference on Construction Engineering and Project Management
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    • pp.280-283
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    • 2015
  • Many construction projects have used the building information modeling (BIM) extensively considering data interoperability throughout the projects' lifecycles. However, the current approach, which is to collect the data required to support facility maintenance system (FMS) has a significant shortcoming in that there are various individual pieces of information to represent the performance of the facility and the condition of each of the elements of the facility. Since a heterogeneous external database could be used to manage a construction project, all of the conditions related to the building cannot be included in an integrated BIM-based building model for data exchange. In this paper, we proposed an ontology-based facility maintenance information model to integrate multiple, related pieces of information on the construction project using industry foundation classesbased (IFC-based) BIM data. The proposed process will enable the engineers who are responsible for facility management to use a BIM-based model directly in the FMS-based work process without having to do additional data input. The proposed process can help ensure that the management of FMS information is more accurate and reliable.

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DISTRIBUTED HMI SYSTEM FOR MANAGING ALL SPAN OF PLANT CONTROL AND MAINTENANCE

  • Yoshikawa, Hidekazu
    • Nuclear Engineering and Technology
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    • 제41권3호
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    • pp.237-246
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    • 2009
  • Digitalization of not only non-safety but also safety-grade I &C systems with full computerized Main Control Room (MCR) is the recent trend of I&C systems of nuclear power plants (NPP) around the world, while plant maintenance has been shifting from traditional time based maintenance to condition based maintenance. In order to cope with the new trend of operation and maintenance in NPP, a concept of online distributed diagnostic system for both plant operation and maintenance has been proposed in order to further improve both the plant efficiency and the work environment of plant operation staff members by organizational learning. In this respect, the research subjects of human machine interface (HMI) for the online distributed diagnostic system are also discussed for supporting the plant personnel at both MCR and local working places in the plant by the application of advanced ICT (Information and Communication Technologies).

Markov State Model을 이용한 복합화력 발전설비의 최적의 유지보수계획 수립 (Application Markov State Model for the RCM of Combustion Turbine Generating Unit)

  • 이승혁;신준석;김진오
    • 전기학회논문지
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    • 제56권2호
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    • pp.248-253
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    • 2007
  • Traditional time based preventive maintenance is used to constant maintenance interval for equipment life. In order to consider economic aspect for time based preventive maintenance, preventive maintenance is scheduled by RCM(Reliability-Centered Maintenance) evaluation. So, Markov state model is utilized considering stochastic state in RCM. In this paper, a Markov state model which can be used for scheduling and optimization of maintenance is presented. The deterioration process of system condition is modeled by a Markov model. In case study, simulation results about RCM are used to the real historical data of combustion turbine generating units in Korean power systems.

Web기반 발전설비 정비관리시스템 개발 (The development of web based power plant maintenance management system)

  • 김범신;김의현;장동식;조재민;채길석;정규철
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.2059-2063
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    • 2004
  • Most power plants have operated many independent computerize systems for maintenance. Independence of systems have caused complexity of business process and inconvenience of computer system management. Because the equipment and material master data is not standardize and structurize, it is difficult to manage equipment maintenance history and material delivery. Especially equipment classification criterion is important for standardization of every maintenance information. It is necessary to integrate function of independent systems for business process simplification and rapid work flow. this paper provides equipment classification criterion design and system integration method with the case of live system development.

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