• Title/Summary/Keyword: Condition-Based Monitoring

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Wheel tread defect detection for high-speed trains using FBG-based online monitoring techniques

  • Liu, Xiao-Zhou;Ni, Yi-Qing
    • Smart Structures and Systems
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    • v.21 no.5
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    • pp.687-694
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    • 2018
  • The problem of wheel tread defects has become a major challenge for the health management of high-speed rail as a wheel defect with small radius deviation may suffice to give rise to severe damage on both the train bogie components and the track structure when a train runs at high speeds. It is thus highly desirable to detect the defects soon after their occurrences and then conduct wheel turning for the defective wheelsets. Online wheel condition monitoring using wheel impact load detector (WILD) can be an effective solution, since it can assess the wheel condition and detect potential defects during train passage. This study aims to develop an FBG-based track-side wheel condition monitoring method for the detection of wheel tread defects. The track-side sensing system uses two FBG strain gauge arrays mounted on the rail foot, measuring the dynamic strains of the paired rails excited by passing wheelsets. Each FBG array has a length of about 3 m, slightly longer than the wheel circumference to ensure a full coverage for the detection of any potential defect on the tread. A defect detection algorithm is developed for using the online-monitored rail responses to identify the potential wheel tread defects. This algorithm consists of three steps: 1) strain data pre-processing by using a data smoothing technique to remove the trends; 2) diagnosis of novel responses by outlier analysis for the normalized data; and 3) local defect identification by a refined analysis on the novel responses extracted in Step 2. To verify the proposed method, a field test was conducted using a test train incorporating defective wheels. The train ran at different speeds on an instrumented track with the purpose of wheel condition monitoring. By using the proposed method to process the monitoring data, all the defects were identified and the results agreed well with those from the static inspection of the wheelsets in the depot. A comparison is also drawn for the detection accuracy under different running speeds of the test train, and the results show that the proposed method can achieve a satisfactory accuracy in wheel defect detection when the train runs at a speed higher than 30 kph. Some minor defects with a depth of 0.05 mm~0.06 mm are also successfully detected.

ZigBee Wireless Sensor Nodes and Network For Wind Turbine Condition Monitoring (풍력발전기 상태 모니터링을 위한 ZigBee 무선 센서노드 및 네트워크)

  • Kim, Hyeon-Ho;Ahn, Sung-Bum;Choi, Sang-Jin;Pan, Jae-Kyung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.9
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    • pp.4186-4192
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    • 2012
  • Because wind turbines are larger and more off-shore construction due to economic and environmental factors, it is more difficult to access the wind turbine as well as the necessary parts and the maintenance costs are increasing. So, we need to minimize fault elements and to prevent a secondary accident at failure through monitoring to reduce maintenance costs and to increase reliability of operation. In this paper we have implemented ZigBee based wireless sensor nodes and network for wind turbine condition monitoring using temperature, humidity, voltage, current, wind direction, and wind speed sensors. ZigBee wireless sensor nodes signals are transmitted to a central monitoring system via routers. Also, the sensor signals are collected and processed using LabVIEW program to monitor the wind turbine conveniently. The administrators and users can monitor the condition of wind turbine at remote site in real time over TCP/IP.

Development and testing of a composite system for bridge health monitoring utilising computer vision and deep learning

  • Lydon, Darragh;Taylor, S.E.;Lydon, Myra;Martinez del Rincon, Jesus;Hester, David
    • Smart Structures and Systems
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    • v.24 no.6
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    • pp.723-732
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    • 2019
  • Globally road transport networks are subjected to continuous levels of stress from increasing loading and environmental effects. As the most popular mean of transport in the UK the condition of this civil infrastructure is a key indicator of economic growth and productivity. Structural Health Monitoring (SHM) systems can provide a valuable insight to the true condition of our aging infrastructure. In particular, monitoring of the displacement of a bridge structure under live loading can provide an accurate descriptor of bridge condition. In the past B-WIM systems have been used to collect traffic data and hence provide an indicator of bridge condition, however the use of such systems can be restricted by bridge type, assess issues and cost limitations. This research provides a non-contact low cost AI based solution for vehicle classification and associated bridge displacement using computer vision methods. Convolutional neural networks (CNNs) have been adapted to develop the QUBYOLO vehicle classification method from recorded traffic images. This vehicle classification was then accurately related to the corresponding bridge response obtained under live loading using non-contact methods. The successful identification of multiple vehicle types during field testing has shown that QUBYOLO is suitable for the fine-grained vehicle classification required to identify applied load to a bridge structure. The process of displacement analysis and vehicle classification for the purposes of load identification which was used in this research adds to the body of knowledge on the monitoring of existing bridge structures, particularly long span bridges, and establishes the significant potential of computer vision and Deep Learning to provide dependable results on the real response of our infrastructure to existing and potential increased loading.

Long-term condition monitoring of cables for in-service cable-stayed bridges using matched vehicle-induced cable tension ratios

  • Peng, Zhen;Li, Jun;Hao, Hong
    • Smart Structures and Systems
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    • v.29 no.1
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    • pp.167-179
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    • 2022
  • This article develops a long-term condition assessment method for stay cables in cable stayed bridges using the monitored cable tension forces under operational condition. Based on the concept of influence surface, the matched cable tension ratio of two cables located at the same side (either in the upstream side or downstream side) is theoretically proven to be related to the condition of stay cables and independent of the positions of vehicles on the bridge. A sensor grouping scheme is designed to ensure that reliable damage detection result can be obtained even when sensor fault occurs in the neighbor of the damaged cable. Cable forces measured from an in-service cable-stayed bridge in China are used to demonstrate the accuracy and effectiveness of the proposed method. Damage detection results show that the proposed approach is sensitive to the rupture of wire damage in a specific cable and is robust to environmental effects, measurement noise, sensor fault and different traffic patterns. Using the damage sensitive feature in the proposed approach, the metrics such as accuracy, precision, recall and F1 score, which are used to evaluate the performance of damage detection, are 97.97%, 95.08%, 100% and 97.48%, respectively. These results indicate that the proposed approach can reliably detect the damage in stay cables. In addition, the proposed approach is efficient and promising with applications to the field monitoring of cables in cable-stayed bridges.

Design and implementation of flooding-based query model in wireless sensor networks for indoor environmental monitoring system (실내환경 모니터링시스템을 위한 무선 센서네트워크에서의 플러딩 방식의 질의모델 설계 및 구현)

  • Lee, Seung-Chul;Jung, Sang-Joong;Lee, Young-Dong;Chung, Wan-Young
    • Journal of Sensor Science and Technology
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    • v.17 no.3
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    • pp.168-177
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    • 2008
  • An indoor environmental monitoring system using IEEE 802.15.4 based wireless sensor network is proposed to monitor the amount of pollutant entering to the room from outside and also the amount of pollutant that is generated in indoor by the building materials itself or human activities. Small-size, low-power wireless sensor node and low power electrochemical sensor board is designed to measure the condition of indoor environment in buildings such as home, offices, commercial premises and schools. In this paper, two query models, the broadcasting query protocol and flooding query protocol, were designed and programmed as a query-based routing protocol in wireless sensor network for an environment monitoring system. The flooding query routing protocol in environment monitoring is very effective as a power saving routing protocol and reliable data transmission between sensor nodes.

A Study on HVDC Underwater Cable Monitoring Technology Based on Distributed Fiber Optic Acoustic Sensors (분포형 광섬유 음향 센서 기반 HVDC 해저케이블 모니터링 기술 연구)

  • Youngkuk Choi;Hyoyoung Jung;Huioon Kim;Myoung Jin Kim;Hee-Woon Kang;Young Ho Kim
    • Journal of Sensor Science and Technology
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    • v.32 no.3
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    • pp.199-206
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    • 2023
  • This study presents a novel monitoring technique for underwater high-voltage direct current (HVDC) cables based on the Distributed Acoustic Sensor (DAS). The proposed technique utilizes vibration and acoustic signals generated on HVDC cables to monitor their condition and detect events such as earthquakes, shipments, tidal currents, and construction activities. To implement the monitoring system, a DAS based on phase-sensitive optical time-domain reflectometry (Φ-OTDR) system was designed, fabricated, and validated for performance. For the HVDC cable monitoring experiments, a testbed was constructed on land, mimicking the cable burial method and protective equipment used underwater. Defined various scenarios that could cause cable damage and conducted experiments accordingly. The developed DAS system achieved a maximum measurement distance of 50 km, a distance measurement interval of 2 m, and a measurement repetition rate of 1 kHz. Extensive experiments conducted on HVDC cables and protective facilities demonstrated the practical potential of the DAS system for monitoring underwater and underground areas.

An Analysis on Technology of Urban Railway Substation Insulation Diagnostic Program (도시철도 변전소 절연진단 프로그램 기술 분석)

  • Park, Hyun-June;Park, Young;Jung, Ho-Sung;Kim, Hyung-Chul;Ryu, Seon-Ki
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.116-116
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    • 2010
  • This paper introduces an comprehensive monitoring and management program for implementation of a real-time monitoring system that monitors condition of urban railway AC/DC transformers, disconnecting switches, circuit breakers, regulators, and GIS (Gas Insulated Switchgear). Especially, the system is applied to diagnose the overall condition of urban railway substations by sending acquired data through an OPC server to a database, effectively storing and monitoring conditions simultaneously. The above system is a management based system and is also applicable to small-scale systems.

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A study on the basic test for the development of the wireless sensor monitoring system of the railroad vehicle (철도차량 무선 센서 모니터링 시스템 개발을 위한 기초연구)

  • Kim, Jae-Hoon;Oh, Jae-Geun;Park, Jun-Seo;Kim, Hyung-Jin
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.291-295
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    • 2009
  • We did the blooth module test as a pre-test of wireless sensor monitoring system, which for the improving of on-condition maintenance reliability, on the train. In this test, we examined the communication environment of wireless sensor monitoring system by the acceleration date and frequency date in the real train structure during the operation. Also based on this results, we did the experimental verification of the sensor power system which use piezoelectric energy conversion technology by the theoretical modeling for the applying on the train on-condition maintenance.

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Sensor placement strategy for high quality sensing in machine health monitoring

  • Gao, Robert X.;Wang, Changting;Sheng, Shuangwen
    • Smart Structures and Systems
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    • v.1 no.2
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    • pp.121-140
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    • 2005
  • This paper presents a systematic investigation of the effect of sensor location on the data quality and subsequently, on the effectiveness of machine health monitoring. Based on an analysis of the signal propagation process from the defect location to the sensor, numerical simulations using finite element modeling were conducted on a bearing test bed to determine the signal strength at several representative sensor locations. The results showed that placing sensors closely to the machine component being monitored is critical to achieving high signal-to-noise ratio, thus improving the data quality. Using millimeter-sized piezoceramic plates, the obtained results were evaluated experimentally. A comparison with a set of commercial vibration sensors verified the developed structural dynamics-based sensor placement strategy. It further demonstrated that the proposed shock wave-based sensing technique provided an effective alternative to vibration measurement, while requiring less space for sensor installation.