• Title/Summary/Keyword: Condition monitoring

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Development of Tension Leveller Condition Monitoring and Diagnosis System (TENSION LEVELLER 상태감시 및 진단시스템 개발)

  • 신남호;김수광;최석욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.350-354
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    • 1995
  • The Tension Leveller of Cold Rolling Mill In POSCO performs levelling the strip in high speed line. But minor variations in operating condition of driving machines such as motor, gear box, and support bearings, a small gap-variation of supporter and strip slip by poor roll revolutions can cause serious problems in the quality of strip. In this study, firstly, A condition monitoring standard for each sensor is made through with the detail analysis of vibration and strip slip. Secondly, An automatic monitoring and diagnosing system was developed to monitor the condition of Tension Leveller, and diagnose the cause of abnormal condition. Finally, A diagnosing algorithm for abnormal condition and man-machine interface (MMI) for easy operation are developed.

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Predictive Maintenance System using Condition Monitoring System of Hydro-turbine Generator (수차발전기 상태진단시스템을 이용한 예지보전체계)

  • Kim, Eung-Tae;Ko, Sung-Ho;Kim, Hyun;Jeong, Yong-Chae;Choi, Seong-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.453-456
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    • 2007
  • The purpose of this study is to explain the importance of Vibration Monitoring Device by introducing an example of Predictive Maintenance System using Condition Monitoring System of Hydro-turbine generator. Confirming vibration of generation equipment is commissioning procedure during equipment completion for checking guaranteed items. Data from Generator output range are used to determine output band to continue the performance of equipment. The Vibration Monitoring System is not absolute method of maintenance, but if it is used well with expert, it will be visible, data-analyzed, scientific maintenance more than others. And also, Condition Monitoring System is very important for remote controlled small hydro-power plant although most of it is installed in Large hydro-power plant.

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Predictive Maintenance System using Condition Monitoring System of Hydro-turbine Generator (수차발전기 상태진단시스템을 이용한 예지보전체계)

  • Kim, Eung-Tae;Ko, Sung-Ho;Kim, Hyun;Jeong, Yong-Chae;Choi, Seong-Pil
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.57-60
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    • 2006
  • The purpose of this study is to explain the importance of Vibration Monitoring Device by introducing an example of Predictive Maintenance System using Condition Monitoring System of Hydro-turbine generator. Confirming vibration of generation equipment is commissioning procedure during equipment completion for checking guaranteed items. Data from Generator output range are used to determine output band to continue the performance of equipment. The Vibration Monitoring System is not absolute method of maintenance, but if it is used well with expert, it will be visible, data-analyzed, scientific maintenance more than others. And also, Condition Monitoring System is very important for remote controlled small hydro-power plant although most of it is installed in Large hydro-power plant.

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Report on Predictive Maintenance System using Condition Monitoring System of Hydro-turbine Generator (수차발전기 상태진단시스템을 이용한 예지보전체계 사례)

  • Ko, Sung-Ho;Jeong, Yong-Chae;Choi, Seong-Pil;Kwack, Young-Kyun;Han, Seung-Yeul
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.1
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    • pp.29-34
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    • 2010
  • The purpose of this study is to explain the importance of Vibration Monitoring Device by introducing an example of Predictive Maintenance System using Condition Monitoring System of Hydro-turbine generator. Confirming vibration of generation equipment is commissioning procedure during equipment completion for checking guaranteed items. Data from Generator output range are used to determine output band to continue the performance of equipment. The Vibration Monitoring System is not absolute method of maintenance, but if it is used well with expert, it will be visible, data-analyzed, scientific maintenance more than others. And also, Condition Monitoring System is very important for remote controlled small hydro-power plant although most of it is installed in Large hydro-power plant.

Development of On-line Condition Monitoring Program of a Turboprop Engine (터보프롭 엔진의 온라인 상태감시 프로그램 개발에 관한 연구)

  • Kong, Chang-Duk;Kim, Keon-Woo;Lim, Se-Myung;Kim, Ji-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.295-299
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    • 2010
  • Recently, development and application of the condition monitoring and diagnostic system for improvement of durability and reliability and reduction of operating cost is generalized in the aircraft propulsion system. Especially, for reliable operation of the UAV which is flying in high altitude more than 40,000 ft for a long time an condition monitoring system to identify faults and degradations of its propulsion system should be needed. Therefore, this work proposes an on-line condition monitoring program using MATLAB/SIMULINK. In the development phase of the program, a engine signal generation module is used to simulate real engine measuring parameters instead of the real engine. The proposed on-line condition monitoring program was applied to a real turboprop engine to validate its application capability.

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Application of Compressive Sensing and Statistical Analysis to Condition Monitoring of Rotating Machine (압축센싱과 통계학적 기법을 적용한 회전체 시스템의 상태진단)

  • Lee, Myung Jun;Jeon, Jun Young;Park, Gyuhae;Kang, To;Han, Soon Woo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.6_spc
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    • pp.651-659
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    • 2016
  • Condition monitoring (CM) encounters a large data problem due to sensors that measure vibration data with a continuous, and sometimes, high sampling rate. In this study, compressive sensing approaches for condition monitoring are proposed to demonstrate the efficiency in handling a large amount of data and to improve the damage detection capability of the current condition monitoring process. Compressive sensing is a novel sensing/sampling paradigm that takes much fewer samples compared to traditional sampling methods. For the experiments a built-in rotating system was used and all data were compressively sampled to obtain compressed data. Optimal signal features were then selected without the reconstruction process and were used to detect and classify damage. The experimental results show that the proposed method could improve the data processing speed and the accuracy of condition monitoring of rotating systems.

A Technical Trend on On-Line Condition Monitoring and Diagnostics of Power Equipments (배전설비의 온라인 모니터링과 진단 기술 동향)

  • Lim, Wan-Soo;Lee, Tae-Woo;Yeo, Woon-Cheol;Lee, Sung-Gil;Choi, Yong-Sung;Lee, Kyung-Sup
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1974-1975
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    • 2007
  • Continuous temperature monitoring and event recording provides information on the energized equipment's response to normal and emergency conditions. On-line temperature monitoring helps to coordinate equipment specifications and ratings, determine the real limits of the monitored equipment and optimize facility operations. Using wireless technique eliminates any need for special cables and wires with lower installation costs if compared to other types of online condition monitoring equipment. In addition, wireless temperature monitoring works well under difficult conditions in strategically important locations. Wireless technology for on-line condition monitoring of energized equipment is applicable both as standalone system and with an interface with power quality monitoring system. The paper presents the results of wireless temperature monitoring of switchgear at a power plant over a two-year period.

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Recent Trend on Condition Monitoring Technology of Insulating Machine in Metro (도시철도 절연기기 모니터링 기술 현황)

  • Park, Young;Jung, Ho-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.380-381
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    • 2008
  • This paper consider the condition monitoring technology of electrical machine in metro substation need for efficient and effective management and diagnosis. Developing management system using condition monitoring system is very competitive field, and still to a great extent seen as an unnecessary cost. There are several approaches to maintenance management in urban transit such as reliability-centered maintenance, availability-target maintenance and preventive maintenance to advanced approaches involving condition monitoring techniques. In this paper we give a brief introduction to condition-based management and diagnosis in metro substation and which management system satisfying various demanding in railway.

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Development of the Wireless Technique for Health Monitoring of Superconducting Motor (초전도 모터의 상태진단을 위한 데이터 신호 무선처리 기법개발)

  • Seo, K.C.;Lee, M.R.;Lee, J.H.;Kwon, Y.K.;Shon, M.H.
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.829-834
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    • 2004
  • This research is to development advanced health(condition) monitoring system of superconducting motors. Development of advanced condition monitoring systems offers the prospect of improved performance, assessment, and operation, simplified design, enhanced safety, and reduced overall cost of advanced and next generation superconducting motor. For advanced and next generation superconducting motor design, the opportunity exists to develop and implement real-time and continuous monitoring systems by integrating wireless and computational technique. Generally, condition monitoring and control of temperature is essential for managing the superconducting motor components, rotor and structures. In this research, development of advanced monitoring in low temperature and high speed operating environments offers the potential to greatly improve the control of harsh environments. In conventional method, slip rings have been used to acquire data from these sensors. However, the increase of sensors leads to vibration of the rotation axis and noise signals due to kinematics contact. In this study, the wireless data acquisition technique was employed to develop more stable monitoring system adequate for high speed rotating system.

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Condition Monitoring Technology for Plant Machinery System Based on Integrated Wear Monitoring (마모발생의 통합 분석을 통한 대형 기계 윤활 시스템의 상태진단기술 적용)

  • 윤의성;장래혁;공호성;한흥구;권오관;송재수;김재덕;엄형섭
    • Tribology and Lubricants
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    • v.14 no.2
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    • pp.75-81
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    • 1998
  • Condition monitoring technology was applied for an air compressor lubricating system to achieve a proactive maintenance, which could prevent a catastrophic failure and detect root causes of the conditional failure of the system. For this work, various types of wear monitoring technology were used and compared with the results of vibration and temperature measurements. The Results generally showed that every technology has a limitation to failure detection, and integrated-based condition monitoring should be performed for the best results. In this work, an idea for the implementing integrated wear monitoring was suggested and demonstrated.