• 제목/요약/키워드: Condition based maintenance

검색결과 584건 처리시간 0.033초

On condition based maintenance policy

  • Shin, Jong-Ho;Jun, Hong-Bae
    • Journal of Computational Design and Engineering
    • /
    • 제2권2호
    • /
    • pp.119-127
    • /
    • 2015
  • In the case of a high-valuable asset, the Operation and Maintenance (O&M) phase requires heavy charges and more efforts than the installation (construction) phase, because it has long usage life and any accident of an asset during this period causes catastrophic damage to an industry. Recently, with the advent of emerging Information Communication Technologies (ICTs), we can get the visibility of asset status information during its usage period. It gives us new challenging issues for improving the efficiency of asset operations. One issue is to implement the Condition-Based Maintenance (CBM) approach that makes a diagnosis of the asset status based on wire or wireless monitored data, predicts the assets abnormality, and executes suitable maintenance actions such as repair and replacement before serious problems happen. In this study, we have addressed several aspects of CBM approach: definition, related international standards, procedure, and techniques with the introduction of some relevant case studies that we have carried out.

용인경전철 차량부품 정비 데이터 분석 및 상태기반 예지 유지보수 방안 연구 (A Study on the Maintenance Data Analysis of Vehicle Parts of Yongin Light Rail and Condition-Based Prediction Maintenance)

  • 이경호;이중윤;김영민
    • 시스템엔지니어링학술지
    • /
    • 제18권1호
    • /
    • pp.1-13
    • /
    • 2022
  • The Yongin Light Rail train was manufactured by Bombardier Transportation in Canada in 2008 and is a privately invested railway line that has been operating in Yongin-si, Gyeonggi-do, since 2013. When the frequency of train failure increases due to aging, and there is a delay in the delivery period of imported parts used in the Bombardier manufactured trains, timely vehicle maintenance may not be performed due to lack of parts. To solve this problem, it is necessary to build a 'vehicle parts maintenance demand forecasting system' that analyzes the accurate and actual maintenance demand annual based on the condition of vehicle parts. The full scope of analysis in this paper analyzes failure data from various angles after opening of Yongin light rail vehicle to analyze failure patterns for each part and identify replacement cycles according to possible failures and consumption of parts. Based on this study, it is expected that Yongin Light Rail's maintenance system will change from the existing time-based replacement (TBM) concept to the condition-based maintenance (CBM) concept. It is expected that this study will improve the efficiency of the Yongin Light Rail maintenance system and increase vehicle availability. This paper is a fundamental for establishing of a system for predicting the replacement timing of vehicle parts for Yongin Light Rail. It reports the results of data analysis on some vehicle parts.

도시철도용 몰드변압기 상태감시를 위한 사례조사 연구 (A case study of condition monitoring for mold transformers on urban railway transit)

  • 김도윤;정호성;박영;한석윤;이상빈
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2008년도 추계학술대회 논문집
    • /
    • pp.235-240
    • /
    • 2008
  • Since urban railway transit is one of the most essential transportation systems, its power facilities must ensure high reliability and safety. Currently, urban railway operating organizations perform TBM (Time Based Maintenance) on power facilities. However, in order to improve management efficiency and system safety, CBM (Condition Based Maintenance) is preferred. Among various power facilities, mold transformers has been chosen as the object of study since it is widely used for the purpose of minimizing volume and weight, and due to safety against fire. In this paper, various transformer failure cases due to electric, thermal, mechanical and environmental factors have been collected and analyzed. In addition, investigation on national and international condition based maintenance cases and the characteristics of sensors widely used for transformer monitoring has been performed to suggest the optimal condition based maintenance technique for urban railway systems.

  • PDF

도시철도 절연기기 모니터링 기술 현황 (Recent Trend on Condition Monitoring Technology of Insulating Machine in Metro)

  • 박영;정호성
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
    • /
    • pp.380-381
    • /
    • 2008
  • This paper consider the condition monitoring technology of electrical machine in metro substation need for efficient and effective management and diagnosis. Developing management system using condition monitoring system is very competitive field, and still to a great extent seen as an unnecessary cost. There are several approaches to maintenance management in urban transit such as reliability-centered maintenance, availability-target maintenance and preventive maintenance to advanced approaches involving condition monitoring techniques. In this paper we give a brief introduction to condition-based management and diagnosis in metro substation and which management system satisfying various demanding in railway.

  • PDF

시스템의 상태를 고려한 발전설비의 예방 유지보수 계획 수립 (Scheduling of Preventive Maintenance for Generating Unit Considering Condition of System)

  • 신준석;변융태;김진오;김형철
    • 전기학회논문지
    • /
    • 제57권8호
    • /
    • pp.1305-1310
    • /
    • 2008
  • Traditional maintenance planning is based on a constant maintenance interval for equipment life. In order to consider economic aspect for time based preventive maintenance, preventive maintenance is desirable to be scheduled by RCM(Reliability-Centered Maintenance) evaluation. The main objective of RCM is to reduce the maintenance cost, by focusing on the most important functions of the system and avoiding or removing maintenance actions that are not strictly necessary. So, Markov state model is utilized considering stochastic state in RCM. In this paper, a Markov state model which can be used for scheduling and optimization of maintenance is presented. The deterioration process of system condition is modeled by the stepwise Markov model in detail. Also, because the system is not continuously monitored, the inspection is considered. In case study, simulation results about RCM will be shown using the real historical data of combustion turbine generating unit in Korean power systems.

안전정보와 보전관리정보를 연계한 Web 기반 지식베이스 진단시스템 구현 (A Study on the Development of a Web Based Knowledge-Based Diagnosis System through a Combination of SIS and MMIS)

  • 박주식;이선태;박상민;남호기
    • 대한안전경영과학회지
    • /
    • 제2권4호
    • /
    • pp.59-70
    • /
    • 2000
  • To keep enterprise's competitiveness on condition of the automatic manufacturing system such as FA, FMS and CIM, all the maintenance problems should be considered seriously in not only production and maintenance but also related industrial safety. As we analyze in the surveys for the maintenance management of domestic enterprises and the causes of Industrial accident, there will be necessity of drawing up countermeasures for prevention of industrial accidents and for ensuring expertise maintenance technologies. Based on these analyses, this study studied the safety information system, maintenance management information system, and the machinery condition diagnosis technique by using of the knowledge-based system under the internet environment. This web based knowledge-based diagnosis system can easily provide not only the knowledge of expert about deterioration phenomenon of industrial robot, but also the knowledge of relating safety and facility on everywhere, everytime. Therefore, when we use this system, it is expected to improve the efficiency of business processes in the production and safety.

  • PDF

생산과 안전의 효율화를 위한 Web 기반 지식베이스 진단시스템 구현 (A Study on the Development of a Web Based Knowledge-Based Diagnosis System for Production and Safety Efficiency)

  • 이선태;박상민;남호기
    • 대한안전경영과학회:학술대회논문집
    • /
    • 대한안전경영과학회 2000년도 추계학술발표논문집
    • /
    • pp.269-279
    • /
    • 2000
  • To keep enterprise's competitiveness on condition of the automatic manufacturing system such as FA, FMS and CIM, all the maintenance problems should be considered seriously in not only production and maintenance but also related Industrial safety. As we analyze in the surveys for the maintenance management of domestic enterprises and the causes of industrial accident, there will be necessity of drawing up countermeasures for prevention of industrial accidents and for ensuring expertise maintenance technologies. Based on these analyses, this study studied the safety information system, maintenance management information system, and the machinery condition diagnosis technique by using of the knowledge-based system under the internet environment. This web based knowledge-based diagnosis system can easily provide not only the knowledge of expert about deterioration phenomenon of industrial robot, but also the knowledge of relating safety and facility on everywhere, everytime. Therefore, when we use this system, it is expected to improve the efficiency of business processes in the production and safety.

  • PDF

추계학적 확률과정을 이용한 경사제 피복재의 예방적 유지관리를 위한 조건기반모형 (Condition-Based Model for Preventive Maintenance of Armor Units of Rubble-Mound Breakwaters using Stochastic Process)

  • 이철응
    • 한국해안·해양공학회논문집
    • /
    • 제28권4호
    • /
    • pp.191-201
    • /
    • 2016
  • 추계학적 확률과정을 이용하여 경사제 피복재를 예방적으로 유지관리할 수 있는 조건기반모형을 개발하였다. 완전 보수보강 조건에서 가장 경제적으로 보수보강이 수행되어야 하는 최적의 시점을 결정할 수 있는 모형이다. 본 연구에서 개발된 RRP(Renewal Reward Process) 기반 경제성 모형은 이자율을 고려할 수 있을 뿐만 아니라 기존 연구에서 상수로 취급하던 비용을 시간에 따른 확률변수로 고려할 수 있다. 누적피해와 사용한계 그리고 구조물의 중요도를 모두 고려할 수 있는 함수식을 제시하여 ABM(Age-Based Maintenance)을 CBM(Condition-Based Maintenance)으로 쉽게 확장할 수 있게 하였다. 또한 함수식에 포함된 계수들을 수학적으로 산정할 수 있는 방법도 제시하였다. 두 가지 추계학적 확률과정, WP(Wiener Process)와 GP(Gamma Process)를 이용하여 경사제 사석재를 해석하였다. 사용한계, 이자율 그리고 구조물의 중요도에 따라 시간에 따른 기대총비용율을 산정하여 기대총비용율이 최소가 되는 예방적 유지관리의 최적 시점을 쉽게 추정할 수 있었다. 동일한 사용한계에서 이자율이 높을수록 최적시점은 늦어지고 그에 따라 기대총비용율도 낮아졌다. 또한 상대적으로 GP가 WP보다 더 보수적으로 최적시점을 예측하였다. 마지막으로 동일한 조건에서 구조물의 중요도가 높을수록 더 자주 예방적 보수보강을 실시하여야 한다는 것을 알았다.

철도차량의 효율적인 정비주기에 관한 연구 (A study on the efficient maintenance interval for the rolling-stocks)

  • 유양하;정진태;김호순;김대식
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2011년도 춘계학술대회 논문집
    • /
    • pp.1612-1617
    • /
    • 2011
  • Rolling stock needs many maintenance works because of its long service life. The maintenance of rolling stock has periodic preventive maintenance system. This periodic preventive maintenance system can't reflect the characteristics of every part. The condition-based maintenance system which reflects the functional condition of every part prevents breakdown and reduces maintenance cost. This study will analyze the records of every part by unreasonable examples of time-based preventive maintenance and reliability management activities, and discuss the necessity of maintenance system reflected the results.

  • PDF

원자력발전소 정지형 여자기의 예방정비기준(PMT) 개발 (Development of the Preventive Maintenance Template for Static Exciter in the Nuclear Power Plant)

  • 진수환;박진엽;홍영희
    • 에너지공학
    • /
    • 제20권2호
    • /
    • pp.154-162
    • /
    • 2011
  • 예방정비기준은 기기의 높은 신뢰성을 유지하기 위해 정비방법을 문서화한 것으로 기기별 최적화된 예방정비 항목과 주기를 명시하고 기기의 성능저하 메커니즘을 설명하는 지침서이다. 기존의 기기 또는 설비에 대한 정비전략은 상태감시 정비보다는 일정한 주기가 되면 정비를 수행하는 주기정비가 주된 전략이었다. 본 논문은 원전 정지형 여자기에 대하여 기존의 주기정비 형태가 아닌 상태기반 정비 기법을 강화하고 정비 프로그램을 표준화하여 최적화된 정비전략을 구축하기 위한 예방정비 기준을 개발한 내용으로 기기 신뢰성, 발전소 이용률을 향상시킬 수 있는 기반이 될 것으로 판단된다.