• 제목/요약/키워드: Condition Monitoring

검색결과 2,393건 처리시간 0.027초

MEMS 가속도계 기반 기계 상태감시용 스마트센서 개발 (Development of MEMS Accelerometer-based Smart Sensor for Machine Condition Monitoring)

  • 손종덕;양보석
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 춘계학술대회논문집
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    • pp.448-452
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    • 2007
  • Many industrial operations require continuous or nearly-continuous operation of machines, which if interrupted can result in significant financial loss. The condition monitoring of these machines has received considerable attention recent years. Rapid developments in semiconductor, computing, and communication with a remote site have led to a new generation of sensor called "smart" sensors which are capable of wireless communication with a remote site. The purpose of this research is the development of smart sensor using which can on-line perform condition monitoring. This system is addressed to detect conditions that may lead to equipment failure when it is running. Moreover it will reduce condition monitoring expense using low cost MEMS accelerometer. This sensor can receive data in real-time or periodic time from MEMS accelerometer. Furthermore, this system is capable for signal preprocessing task (High Pass Filter, Low Pass Filter and Gain Amplifier) and analog to digital converter (A/D) which is controlled by CPU. A/D converter that converts 10bit digital data is used. This sensor communicates with a remote site PC using TCP/IP protocols. Wireless LAN contain IEEE 802.11i-PSK or WPA (PSK, TKIP) encryption. Developed sensor executes performance tests for data acquisition accuracy estimations.

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C-means 알고리즘을 이용한 마이크로 엔드밀의 상태 감시 (Condition Monitoring of Micro Endmill using C-means Algorithm)

  • 권동희;정연식;강익수;김전하;김정석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.162-167
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    • 2005
  • Recently, the advanced industries using micro parts are rapidly growing. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro to micro parts. Also, the method of micro-grooving using micro endmilling is used widely owing to many merit, but has problems of precision and quality of products due to tool wear and tool fracture. This study deals with condition monitoring using acoustic emission(AE) signal in the micro-grooving. First, the feature extraction of AE signal directly related to machining process is executed. Then, the distinctive micro endmill state according to the each tool condition is classified by using the fuzzy C-means algorithm, which is one of the methods to recognize data patterns. These result is effective monitoring method of micro endmill state by the AE sensing techniques which can be expected to be applicable to micro machining processes in the future.

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하이브리드 광섬유 센서 시스템을 이용한 풍력발전기의 다중물리량 상태감시 (A Hybrid Fiber-Optic Sensor System for Multi-Stress Condition Monitoring of Wind Turbines)

  • 김대길;김현진;송민호
    • 조명전기설비학회논문지
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    • 제29권8호
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    • pp.76-82
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    • 2015
  • A hybrid fiber-optic sensor system which combines fiber Bragg grating sensors and a Michelson interferometer has been constructed and evaluated for condition monitoring of large scale wind turbines. In order to measure multiple stresses applied to wind turbines such as strain, temperature and vibration, the system uses single broadband light source. It addresses both types of sensors, which simplifies the optical setup and enhances the cost-effectiveness of condition monitoring system. An athermal-packaged FBG is used to supply quasi-coherent light, of which coherence length is about 3.28mm, for the Michelson interferometer demodulation. Experimental results demonstrated that the proposed fiber-optic sensor system was capable of measuring strain and temperature with measurement accuracy of 1pm. Also 500~2000Hz vibration signals were successfully analyzed by applying FFT signal processing to interference signals.

점증 재하를 고려한 선행재하 공법 적용 연약지반의 현장 계측을 통한 침하량 예측 방법의 개발 (Prediction Method of Settlement Based on Field Monitoring Data for Soft Ground Under Preloading Improvement with Ramp Loading)

  • 우상인;윤찬영;백승경;정충기
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2008년도 춘계 학술발표회 초청강연 및 논문집
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    • pp.452-461
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    • 2008
  • Previous settlement prediction method based on settlement monitoring such as hyperbolic, monden method were developed under instantaneous loading condition and have restriction to be applied to soft ground under ramp loading condition. In this study, settlement prediction method under ramp loading was developed. New settlement prediction method under ramp loading considers influence factors of consolidation settlement and increase accuracy of settlement prediction using field monitoring data after ramp loading. Large consolidation tests for ideally controlled one dimensional consolidation under ramp loading condition were performed and the settlement behavior was predicted based on the monitoring data. As a result, new prediction method is expected to have great applicability and practicability for the prediction of settlement behavior.

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인터넷을 이용한 원격 기계 상태 모니터링 시스템 구현 (The Implementation of Remote Machine Health Monitoring System using Internet)

  • 김웅식;김종기
    • 인터넷정보학회논문지
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    • 제14권6호
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    • pp.19-23
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    • 2013
  • 본 논문은 인터넷을 이용한 원격 기계상태 모니터링 시스템을 구현하고 실험하였다. 인터넷을 이용한 원격 기계상태 모니터링 시스템은 일반 회사에서 많은 비용과 인력이 소모되는 것을 효율적으로 관리할 수 있어 비용과 시간이 절약되는 장점이 있다. 본 논문에서는 기계상태 모니터링을 위한 프로토콜과 응용 프로그램 및 기계상태 측정 단말기를 개발하여 실험하고 그 결과에 대해 논의한다. 본 연구는 향 후 인터넷 원격 기계상태 모니터링 시스템에 대한 발전에 기여 할 것으로 생각된다. 마지막으로 본 논문에서 제안한 시스템이 실험을 통해 좋은 성능을 보여 주었고 또한 상용화의 가능성을 제시해 주었다.

컨테이너 크레인 실시간 설비진단 시스템 개발 (Development of Real-time Condition Monitoring System for Container Cranes)

  • 정다운;추영열
    • 동력기계공학회지
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    • 제12권6호
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    • pp.18-23
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    • 2008
  • This paper describes development of real-time condition monitoring system to observe state of a container crane in a port. To analyze the state of a crane, the strength and the direction of wind are measured with sensors along with the load resulted a crane at the moment. The measured signals are processed by especially developed conditioning board and converted into digital data. Measured data are analyzed to define the state of the crane at an indicator. For transmission of these data to the indicator, we implemented wireless sensor network based on IEEE 802.15.4 MAC(Media Access Control) protocol and Bluetooth network protocol. To extend the networking distance between the indicator and sensor nodes, the shortest path routing algorithm was applied for WSN(Wireless Sensor Network) networks. The indicator sends the state information of the crane to monitoring server through IEEE 802.11 b wireless LAN(Local Area Network). Monitoring server decides whether alarm should be issued or not. The performance of developed WSN and Bluetooth network were evaluated and analyzed in terms of communication delay and throughput.

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공업플랜트의 상태감시를 위한 열화상 파노라마 이미지 처리기법 연구 (Panorama Image Processing for Condition Monitoring with Thermography in Power Plant)

  • 전병준;김태환;김순걸;모윤섭;김원태
    • 비파괴검사학회지
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    • 제30권2호
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    • pp.98-103
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    • 2010
  • 본 논문은 공업플랜트의 이상 발생을 작업자의 위험 부담없이 확인 및 유지보수가 용이하게 하기 위한 CCD와 열화상 이미지 처리기법에 관한 것이다. 넓은 영역의 상태 확인을 위해 카메라 대수에 상관없이 하나의 이미지로 확인을 위한 panorama 알고리즘 기법을 개발하였다. 열화상의 영상처리를 용이하도록 영상간 이미지 융합기술을 개발하였다. 실시간으로 빠른 이미지 처리를 위하여 최초 이미지를 융합하고, 이 때의 매칭 데이타를 저장하여 이후로 영상 융합시 매칭포인트와 매칭위치 검색은 생략을 하여 시간을 절약할 수 있었다.

건전도 모니터링을 위한 P.C. 상자형 교량의 동적 특성 분석 (A Study on Dynamic Characteristics of P.C. Box Girder Bridge for Condition Monitoring)

  • 이선구;이성우
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1996년도 가을 학술발표회 논문집
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    • pp.131-137
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    • 1996
  • To perform condition monitoring of P.C. Box girder bridge under ambient traffic, dynamic characteristics were identified using the results of load test an analysis. It was found that natural frequencies obtained from the measured acceleration data for the forced vibration part and free vibration part were nearly identical. Thus it can be concluded that dynamic parameters are properly determined under ambient traffic condition. Finite element model for analysis was calibrated using measured frequencies. Change of dynamic characteristics were predicted through analysis of the established finite element model with anticipated change.

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CBM 기반의 사출품 품질 관리 시스템 (Quality Control System Based on Cbm in Injection Molding Product)

  • 박홍석;김종수
    • 한국공작기계학회논문집
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    • 제18권2호
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    • pp.178-186
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    • 2009
  • Most of automotive plastic parts are injection molding products. Inspection of total product is impossible, because number of product to inspect is too many and various. Condition-based Monitoring was proposed to decrease cost and time for inspecting. In this research, a system that predicts quality of part at fabrication point of time, and confirms informations through the internet was developed. Cavity sensors were installed inside of mold, and gathered signals as measuring, and through this process Sensor-based Monitoring system can be observed manufacturing of a part. Monitoring system transmits signals to client through the internet, and finally developed system provides manufacturing informations and predictions of quality as web-based monitoring.

초등학교 학교급식 학부모 식재료 검수 및 모니터링 활동에 대한 실태조사 (The Survey of Materials Receiving and Monitoring of Parents in Primary School Food Service)

  • 김명희;윤경옥
    • 한국지역사회생활과학회지
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    • 제18권2호
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    • pp.313-321
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    • 2007
  • The study examined the level of understanding and satisfaction of parents who should receive the food materials and monitor the food service, and would provided the basic data for more desirable school feeding system. The analysis was based on the participation level in materials receiving and food service monitoring, condition of equipment, knowledge about materials and the opinions about monitoring education. 160 monitors out of Daejeon primary schools were used and 60% of them were in the age of thirties and the others were in forties. Equipment condition for material receiving was good and most of the monitors were familiar with the ways of using the machines. Difficulties of material receiving were found in meat(65.6%) and sea food(21.9%), and the ratios of activities and the intention to participate in monitoring education were high with 25.0% and 72.5% respectively. Most of the monitors thought sanitary conditions of food materials(100.0%) and delivery persons(96.9%) were very good or good. And 90% of the respondents changed their perception of school food service positive after monitoring. In conclusion, most of the parents wanted to participate in the monitoring and material receiving actively and showed great willingness to receive monitoring education.

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