• Title/Summary/Keyword: Condition Monitoring

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Development of MEMS Accelerometer-based Smart Sensor for Machine Condition Monitoring (MEMS 가속도계 기반 기계 상태감시용 스마트센서 개발)

  • Son, Jong-Duk;Yang, Bo-Suk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.448-452
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    • 2007
  • Many industrial operations require continuous or nearly-continuous operation of machines, which if interrupted can result in significant financial loss. The condition monitoring of these machines has received considerable attention recent years. Rapid developments in semiconductor, computing, and communication with a remote site have led to a new generation of sensor called "smart" sensors which are capable of wireless communication with a remote site. The purpose of this research is the development of smart sensor using which can on-line perform condition monitoring. This system is addressed to detect conditions that may lead to equipment failure when it is running. Moreover it will reduce condition monitoring expense using low cost MEMS accelerometer. This sensor can receive data in real-time or periodic time from MEMS accelerometer. Furthermore, this system is capable for signal preprocessing task (High Pass Filter, Low Pass Filter and Gain Amplifier) and analog to digital converter (A/D) which is controlled by CPU. A/D converter that converts 10bit digital data is used. This sensor communicates with a remote site PC using TCP/IP protocols. Wireless LAN contain IEEE 802.11i-PSK or WPA (PSK, TKIP) encryption. Developed sensor executes performance tests for data acquisition accuracy estimations.

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Condition Monitoring of Micro Endmill using C-means Algorithm (C-means 알고리즘을 이용한 마이크로 엔드밀의 상태 감시)

  • Kwon Dong-Hee;Jeong Yun-Shick;Kang Ik-Soo;Kim Jeon-Ha;Kim Jeong-Suk
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.162-167
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    • 2005
  • Recently, the advanced industries using micro parts are rapidly growing. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro to micro parts. Also, the method of micro-grooving using micro endmilling is used widely owing to many merit, but has problems of precision and quality of products due to tool wear and tool fracture. This study deals with condition monitoring using acoustic emission(AE) signal in the micro-grooving. First, the feature extraction of AE signal directly related to machining process is executed. Then, the distinctive micro endmill state according to the each tool condition is classified by using the fuzzy C-means algorithm, which is one of the methods to recognize data patterns. These result is effective monitoring method of micro endmill state by the AE sensing techniques which can be expected to be applicable to micro machining processes in the future.

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A Hybrid Fiber-Optic Sensor System for Multi-Stress Condition Monitoring of Wind Turbines (하이브리드 광섬유 센서 시스템을 이용한 풍력발전기의 다중물리량 상태감시)

  • Kim, Dae-Gil;Kim, Hyunjin;Song, Minho
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.29 no.8
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    • pp.76-82
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    • 2015
  • A hybrid fiber-optic sensor system which combines fiber Bragg grating sensors and a Michelson interferometer has been constructed and evaluated for condition monitoring of large scale wind turbines. In order to measure multiple stresses applied to wind turbines such as strain, temperature and vibration, the system uses single broadband light source. It addresses both types of sensors, which simplifies the optical setup and enhances the cost-effectiveness of condition monitoring system. An athermal-packaged FBG is used to supply quasi-coherent light, of which coherence length is about 3.28mm, for the Michelson interferometer demodulation. Experimental results demonstrated that the proposed fiber-optic sensor system was capable of measuring strain and temperature with measurement accuracy of 1pm. Also 500~2000Hz vibration signals were successfully analyzed by applying FFT signal processing to interference signals.

Prediction Method of Settlement Based on Field Monitoring Data for Soft Ground Under Preloading Improvement with Ramp Loading (점증 재하를 고려한 선행재하 공법 적용 연약지반의 현장 계측을 통한 침하량 예측 방법의 개발)

  • Woo, Sang-Inn;Yune, Chan-Young;Baek, Seung-Kyung;Chung, Choong-Ki
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.452-461
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    • 2008
  • Previous settlement prediction method based on settlement monitoring such as hyperbolic, monden method were developed under instantaneous loading condition and have restriction to be applied to soft ground under ramp loading condition. In this study, settlement prediction method under ramp loading was developed. New settlement prediction method under ramp loading considers influence factors of consolidation settlement and increase accuracy of settlement prediction using field monitoring data after ramp loading. Large consolidation tests for ideally controlled one dimensional consolidation under ramp loading condition were performed and the settlement behavior was predicted based on the monitoring data. As a result, new prediction method is expected to have great applicability and practicability for the prediction of settlement behavior.

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The Implementation of Remote Machine Health Monitoring System using Internet (인터넷을 이용한 원격 기계 상태 모니터링 시스템 구현)

  • Kim, Woong-Sik;Kim, Jong-Ki
    • Journal of Internet Computing and Services
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    • v.14 no.6
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    • pp.19-23
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    • 2013
  • This research is about the Implementation of Remote Machine Health Monitoring System using Internet. This research will help users in the un-installed office to save a lot of cost and time from checking and managing machines' condition installed in the factory. We have made an experiment and developed the application program and the monitoring terminal which can monitor the machine's condition. This research will contribute to the development of internet and remote instrumentation engineering in the future. Finally the performance of the proposed system was evaluated through experiments, it showed the good performance and the possibility of commercialization.

Development of Real-time Condition Monitoring System for Container Cranes (컨테이너 크레인 실시간 설비진단 시스템 개발)

  • Jung, D.U.;Choo, Y.Y.
    • Journal of Power System Engineering
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    • v.12 no.6
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    • pp.18-23
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    • 2008
  • This paper describes development of real-time condition monitoring system to observe state of a container crane in a port. To analyze the state of a crane, the strength and the direction of wind are measured with sensors along with the load resulted a crane at the moment. The measured signals are processed by especially developed conditioning board and converted into digital data. Measured data are analyzed to define the state of the crane at an indicator. For transmission of these data to the indicator, we implemented wireless sensor network based on IEEE 802.15.4 MAC(Media Access Control) protocol and Bluetooth network protocol. To extend the networking distance between the indicator and sensor nodes, the shortest path routing algorithm was applied for WSN(Wireless Sensor Network) networks. The indicator sends the state information of the crane to monitoring server through IEEE 802.11 b wireless LAN(Local Area Network). Monitoring server decides whether alarm should be issued or not. The performance of developed WSN and Bluetooth network were evaluated and analyzed in terms of communication delay and throughput.

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Panorama Image Processing for Condition Monitoring with Thermography in Power Plant (공업플랜트의 상태감시를 위한 열화상 파노라마 이미지 처리기법 연구)

  • Jeon, Byoung-Joon;Kim, Tae-Hwan;Kim, Soon-Geol;Mo, Yoon-Syub;Kim, Won-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.98-103
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    • 2010
  • In this paper, imaging processing study obtained from CCD image and thermography image was performed in order to treat easily thermographic data without any risks of personnels who conduct the condition monitoring for the abnormal or failure status occurrable in industrial power plants. This imaging processing is also applicable to the predictive maintenance. For confirming the broad monitoring, a methodology producting single image from the panorama technique was developed no matter how many cameras are employed, including fusion method for discrete configuration for the target. As results, image fusion from quick realtime processing was obtained and it was possible to save time to track the location monitoring in matching the images between CCTV and thermography.

A Study on Dynamic Characteristics of P.C. Box Girder Bridge for Condition Monitoring (건전도 모니터링을 위한 P.C. 상자형 교량의 동적 특성 분석)

  • 이선구;이성우
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1996.10a
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    • pp.131-137
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    • 1996
  • To perform condition monitoring of P.C. Box girder bridge under ambient traffic, dynamic characteristics were identified using the results of load test an analysis. It was found that natural frequencies obtained from the measured acceleration data for the forced vibration part and free vibration part were nearly identical. Thus it can be concluded that dynamic parameters are properly determined under ambient traffic condition. Finite element model for analysis was calibrated using measured frequencies. Change of dynamic characteristics were predicted through analysis of the established finite element model with anticipated change.

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Quality Control System Based on Cbm in Injection Molding Product (CBM 기반의 사출품 품질 관리 시스템)

  • Park, Hong-Seok;Kim, Jong-Su
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.2
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    • pp.178-186
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    • 2009
  • Most of automotive plastic parts are injection molding products. Inspection of total product is impossible, because number of product to inspect is too many and various. Condition-based Monitoring was proposed to decrease cost and time for inspecting. In this research, a system that predicts quality of part at fabrication point of time, and confirms informations through the internet was developed. Cavity sensors were installed inside of mold, and gathered signals as measuring, and through this process Sensor-based Monitoring system can be observed manufacturing of a part. Monitoring system transmits signals to client through the internet, and finally developed system provides manufacturing informations and predictions of quality as web-based monitoring.

The Survey of Materials Receiving and Monitoring of Parents in Primary School Food Service (초등학교 학교급식 학부모 식재료 검수 및 모니터링 활동에 대한 실태조사)

  • Kim, Myung-Hee;Yoon, Kyung-Og
    • The Korean Journal of Community Living Science
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    • v.18 no.2
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    • pp.313-321
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    • 2007
  • The study examined the level of understanding and satisfaction of parents who should receive the food materials and monitor the food service, and would provided the basic data for more desirable school feeding system. The analysis was based on the participation level in materials receiving and food service monitoring, condition of equipment, knowledge about materials and the opinions about monitoring education. 160 monitors out of Daejeon primary schools were used and 60% of them were in the age of thirties and the others were in forties. Equipment condition for material receiving was good and most of the monitors were familiar with the ways of using the machines. Difficulties of material receiving were found in meat(65.6%) and sea food(21.9%), and the ratios of activities and the intention to participate in monitoring education were high with 25.0% and 72.5% respectively. Most of the monitors thought sanitary conditions of food materials(100.0%) and delivery persons(96.9%) were very good or good. And 90% of the respondents changed their perception of school food service positive after monitoring. In conclusion, most of the parents wanted to participate in the monitoring and material receiving actively and showed great willingness to receive monitoring education.

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