• Title/Summary/Keyword: Condenser Design

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Frequency Response Characteristics of Air-Cooled Condenser in Case of Inputting Various Disturbances

  • Kim, Jae-Dol;Oh, Hoo-Kyu;Yoon, Jung-In
    • International Journal of Air-Conditioning and Refrigeration
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    • v.8 no.1
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    • pp.14-28
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    • 2000
  • The frequency response characteristics of a condenser were numerically studied for the control of refrigeration and air conditioning systems. The important parameters, such as the refrigerant flow rate, refrigerant temperature, air velocity, and air temperature at the condenser inlet, were analyzed. Superheated vapor, two phase, and subcooled liquid domain in condenser can be described by using the energy balance equation and the mass balance equation in refrigerant and tube wall, the basic equation for describing the dynamic characteristics of condenser can be derived. The transfer function for describing dynamic response of the condenser to disturbances can be obtained from using linearizations and Laplace transformations of the equation. From this transfer function, analytical investigation which affects the frequency responses of condenser has been made. Block diagrams were made based on the analytic transfer function; dynamic responses were evaluated in Bode diagrams on the frequency response. Through this study, it became possible that the information about the dynamic characteristics of air-cooled condenser is offered. The results may be used for determining the optimum design parameters in actual components and entire systems. Also, the mathematical models, frequency response may be used to help understanding, evaluate optimum design parameters, design control systems and determine on setting the best controller for the refrigeration and air-conditioning systems.

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Design of a Condenser Lens System using a Thin Lens Combination (얇은 렌즈 조합을 이용한 집속 렌즈 시스템 설계)

  • Lim, Sun-Jong;Choi, Ji-Yeon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.517-522
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    • 2011
  • Most of SEM is double condenser lens system. Two condenser lenses are required to provide the high demagnification ratios necessary for forming nanometer probes. The thin lens concept provides a highly useful basis for preliminary calculations in a broad range of situations. It is an easy way to understand the electron beam paths in column. Demagnification is easily calculated by this method. In this paper, we present design processes for condenser lens's demagnification by using thin lens combination model. Also, we verify the reliability of our design processes by comparing the modeled demagnification with these of corrected condenser lens.

A Study on the Optimization of Condenser according to Design Factors in Heat Pump System (열(熱)펌프시스템에서 각종(各種) 설계인자(設計因子)들에 따른 응축기(凝縮器)의 최적설계(最的設計)에 관한 연구(硏究))

  • Lee, Y.S.;Kim, N.K.
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.17 no.4
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    • pp.408-417
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    • 1988
  • This study optimized the condenser dimension of heat pump system with the heat sources which are solar irradiation and ambient air. At first, the author selected the principal design factors influencing the performance of heat pump system. And the author considered the variation of condenser dimension according to the variation of the selected design factors, that is, ambient air temperature, condenser temperature, degree of superheating, degree of sub-cooling and irradiation. As a result this study, among refrigerants R12, R22 and R500, refrigerant R22 has more heating output than R12 and R500, and the coefficient of performance on this heat pump system is not greatly influenced by the degree of superheating and degree of sub cooling. The ambient air temperature is below $5^{\circ}C$ at balance point and the optimal tube length of condenser dimension is about 3.8 m. Also the author gained the optimal design diagram for the optimization of condenser dimension according to various design factors.

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Numerical Study on the Performance of a Fin-and-Tube Condenser with Non-Uniform Air Distribution and Different Tube Types (불균일 공기분포와 관의 종류에 따른 핀-관 응축기의 성능 특성에 관한 해석적 연구)

  • Cho, Da Young;Hahm, Hyung Chang;Park, Chang Yong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.12
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    • pp.858-866
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    • 2012
  • A numerical study was performed to predict the performance of a fin-and-tube condenser. A condenser model was developed and verified by comparing the simulation results with experimental data for a R410A condenser in a residential air-conditioning system. The prediction error was 0.07% and -5.77% for the condenser capacity and pressure drop, respectively. In simulation results, the capacity and pressure drop of the condenser with even air velocity distribution were 0.67% and 12.93% higher than those with uneven distribution of air velocity. It was predicted by the model that the refrigerant distribution at the condenser inlet to the two first passes was not significantly influenced by the air distribution. The simulation results presented that the 1.49% of capacity and 64.6% of pressure drop were reduced by replacing helical microfin tubes with smooth tubes for the condenser.

A Design Process for Reduction of Pressure Drop of Air-cooled Condenser for Waste Heat Recovery System (폐열 회수 시스템용 공랭식 응축기의 압력 손실 저감 설계)

  • Bae, Sukjung;Heo, Hyungseok;Park, Jeongsang;Lee, Hongyeol;Kim, Charnjung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.81-91
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    • 2013
  • A novel design process of a parallel multi-flow type air-cooled condenser of a dual-loop waste heat recovery system with Rankine steam cycles for improving the fuel efficiency of gasoline automobiles has been investigated focusing on reduction of the pressure drop inside the micro-tubes. The low temperature condenser plays a role to dissipate heat from the system by condensing the low temperature loop working fluid sufficiently. However, the refrigerant has low evaporation temperature enough to recover the waste from engine coolant of about $100^{\circ}C$ but has small saturation enthalpy so that excessive mass flow rate of the LT working fluid, e.g., over 150 g/s, causes enormously large pressure drop of the working fluid to maintain the heat dissipation performance of more than 20 kW. This paper has dealt with the scheme to design the low temperature condenser that has reduced pressure drop while ensuring the required thermal performance. The number of pass, the arrangement of the tubes of each pass, and the positions of the inlet and outlet ports on the header are most critical parameters affecting the flow uniformity through all the tubes of the condenser. For the purpose of the performance predictions and the parametric study for the LT condenser, we have developed a 1-dimensional user-friendly performance prediction program that calculates feasibly the phase change of the working fluid in the tubes. An example is presented through the proposed design process and compared with an experiment.

A Numerical Study on R410A Charge Amount in an Air Cooled Mini-Channel Condenser (공랭식 미소유로 응축기의 R410A 충전량 예측에 관한 수치적 연구)

  • Park, Chang-Yong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.10
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    • pp.710-718
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    • 2010
  • A numerical study was performed to predict refrigerant charge amount in a mini-channel condenser for a R410A residential air-conditioning system. Multi-channel flat tubes with 12 mini-channels of 1.17 mm average hydraulic diameter for each tube were applied to the condenser. The condenser consisted of 3 passes, and the first, second, and third pass had 44, 19, and 11 tubes, respectively. Each pass was connected by a vertical header. In this study, the condenser was divided into 410 finite volumes, and analyzed by an $\varepsilon$-NTU method. With thermophysical properties and void fraction models for each volume element, the R410A amount distribution and a total charge amount in the condenser were calculated. The predicted total charge amount was compared with the experimentally measured charge amount under a standard ARI A condition. The developed model could predict the charge amount in the mini-channel condenser within prediction errors from -23.9% to -3.0%. Air velocity distribution at the condenser face was considered as non-uniform and uniform by the simulation model, and its results showed that the air velocity distribution could significantly influence the charge amount and vapor phase distribution in the condenser.

Conceptual Design of Passive Containment Cooling System for Concrete Containment

  • Lee, Seong-Wook;Baek, Won-Pil;Chang, Soon-Heung
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.10a
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    • pp.358-363
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    • 1995
  • A study on passive cooling systems for concrete containment of advanced pressurized water reactors has been performed. The proposed passive containment cooling system (PCCS) consist of (1) condenser units located inside containment, (2) a steam condensing pool outside containment at higher elevation, and (3) downcommer/riser piping systems which provide coolant flow paths. During an accident causing high containment pressure and temperature, the steam/air mixture in containment is condensed on the outer surface of condenser tubes transferring the heat to coolant flowing inside tubes. The coolant transfers the heat to the steam condensing pool via natural circulation due to density difference. This PCCS has the following characteristic: (1) applicable to concrete containment system, (2) no limitation in plant capacity expansion, (3) efficient steam condensing mechanism (dropwise or film condensation at the surface of condenser tube), and (4) utilization of a fully passive mechanism. A preliminary conceptual design work has been done based on steady-state assumptions to determine important design parameter including the elevation of components and required heat transfer area of the condenser tube. Assuming a decay power level of 2%, the required heat transfer area for 1,000MWe plant is assessed to be about 2,000 ㎡ (equivalent to 1,600 of 10 m-long, 4-cm-OD tubes) with the relative elevation difference of 38 m between the condenser and steam condensing pool and the riser diameter of 0.62 m.

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Extrusion Process Analysis for Al Condenser Tube with Multi Hole (다공 Al 컨덴서 튜브의 압출공정 해석)

  • Bae J. H;Lee J. M;Kim B. M
    • Transactions of Materials Processing
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    • v.13 no.8
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    • pp.723-730
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    • 2004
  • This paper describes the analysis of extrusion process and integrity for a condenser tube which is a component of the heat exchanger in automobile and all conditioning apparatus. Recently, according to the development of analysis method using the computer, the numerical simulation have been applied to the 3-dimensional hot extrusion process with complex section area of the non-steady statement and then results of the analysis have been applied to optimal die design and process design. In this paper, firstly, the die design was performed for a condenser tube with a multi-hole section and the rigid-plasticity FE analysis performed of extrusion process. Secondly, we estimated metal flow of billet, extrusion load, welding pressure in chamber etc. and evaluated the pressure and elastic strain of the die land and mandrel tooth profile through a stress analysis of the die. Finally, the extrusion test was performed to estimate the validity of FE analysis. This paper confirmed that the designed extrusion die of the research is satisfactorily designed fur integrity of condenser tube.

Analysis of Dynamic Characteristics on Condenser for the Control of Air Conditioning Systems (공조기 제어를 위한 응축기의 동특성 해석)

  • Kim, J.D.;Yoon, J.I.;Higuchi, K.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.8 no.3
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    • pp.386-396
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    • 1996
  • The dynamic characteristics of a condenser are numerically studied for the control of air-conditioning systems. The important factors, such as the refrigerant flow rate and refrigerant temperature, air velocity and air temperature at the condenser inlet, are incorporated into the analysis. This study was focused on the analysis of dynamic responses by transfer function method in the condenser. Block diagrams were made through analytic transfer function, and dynamic responses are evaluated on Bode diagrams in the frequency response. These results may be used for determining an optimum design parameters in an actual component and total systems. Also, the mathematical models, frequency response and steady state response may be used to increase understanding, to obtain useful information for its commercialization, to evaluate the hardware and the optimum design parameters, the design control system and to determine the best controller setting for the refrigeration and air conditioning systems.

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Control System Design for Self-Commutated Static Var Compensator (전압원인버터방식 송전용 무효전력보상기의 제어시스템 설계)

  • 한병문
    • Proceedings of the KIPE Conference
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    • 1996.06a
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    • pp.89-92
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    • 1996
  • This paper describes a detailed simulation model of the static condenser (STATCON) to analyze the dynamic interaction with the ac transmission line. The static condenser was represented by a 12-pulse voltage-source inverter sharing an energy storage dc capacitor. The voltage-source inverter consists of two 6-pulse bridges modeled with ideal gate-turn-off switches. The control system for the static condenser was designed through a mathematical model deduced from the equivalent circuit. Simulation results show that the conceived model is very effective to analyze the dynamic interaction between the static condenser and the ac transmission system.

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