• Title/Summary/Keyword: Condensate Pump

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A Case Study on High Vibration in a Condensate Pump for Combined Cycle Power Plants (복합 화력 Condensate Pump 의 고진동 사례 분석 및 대책)

  • 최성필;류석주;하현천
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.510-513
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    • 2001
  • Several kinds of vibration problems have been frequently encountered in industrial vertical pumps in spite of their widespread use for long time. In fact, vibration problems of the vertical pumps are so complicated and difficult with compared to those of the horizontally mounted pumps that more careful attention should be taken for solving the vibration problems. This paper introduces a case study experienced from troubleshooting for excessive vibration occurred in a vertical-type condensate pump for combined cycle power plants. Subsynchronous whirl vibration was caused by the instability of the guide bearing whose lubricant is water. A newly modified guide bearing has solved the vibration problem, which should be the best countermeasure.

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Vibration Phenomena between Condensate Vertical Pump and Condenser Debris system in Power Plant (발전소 복수기 볼세정계통에 의한 입형펌프 진동과 대책)

  • Kim, Yeon-Whan;Goo, Jae-Rayng;Bae, Yong-Chae;Lee, Hyun;Lee, Young-Shin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.1020-1025
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    • 2001
  • Vertical canned pumps are usually applied in the power plant to transport fluids that the available suction pressure is low at the condensate system and the circulating-water system. The top of the motor driver is 5.5m above the base and the barrel and drop column extend even further below the ground. While this size and configuration may produce an efficient pumping system, it also introduces several dynamic problems which must be considered in order to obtain a reliable operation. The main problem is that the vibrational mode of the long flexible cantilever structure above the ground exist near the operational characteristics of the condensate debris system. This system's trouble has been showed at 2,086 hp condensate water loading pumps in a nuclear power plant.

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Evaluation the Impact of Installing a Isolation Valve on Condensate System of Nuclear Power Plan (원자력발전소 복수기 수실 차단밸브 설치 영향 평가)

  • Lee, Sun-Ki
    • Journal of Industrial Convergence
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    • v.18 no.4
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    • pp.15-21
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    • 2020
  • Because there are no isolation valves in condensate system of nuclear power plants, circulating water pump was shutdown for the condenser repair. When circulating water pump was shutdown, power plant output decreased about 45%. These output decreasing can minimize by establishing isolation valves. In this paper, evaluated effect to flow conditions change of condensate system, structural integrity of system, condenser pressure of in case of establish isolation valves to condensate system. Results of the evaluation, the flow rate due to the installation of the isolation valve decreased 0.3% when the valve was fully opened and 4.5% when fully closed. In addition, it was found that the vacuum degree of the condenser decreased with decreasing flow rate, but the integrity of the system was maintained.

A Vibration Control of the Motor and the Pump by Avoiding Resonance (공진회피에 의한 모터와 펌프의 진동제어)

  • 김희원;주원호;정균양
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.148-153
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    • 1998
  • A resonance is the one of major reasons of vibration problems occurred in industrial fields. To reduce vibration level due to resonance, structure reinforcements or change of the dynamic characteristics is generally applied. In this paper, the troublesome vibration levels of the motor shaft and auxiliary condensate pump are reduced by avoiding resonance.

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Cables Condition Assessment for Circulating Water Pump & Condenser Extraction Pump (발전소 순환수 및 복수 계통 케이블 건전성 평가)

  • Ha, C.W.;Han, S.H.
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.614-615
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    • 2007
  • There are roughly a hundred types of cables in power plants. The distribution of circuits in a nuclear plant is comprised of 20% instrument cables, 61% control cables, 13% AC power cables, 1% DC power cables, and 5% communication lines. In the nuclear power plant, medium voltage cables are generally included in the scope of systems reviewed for safety and are included in a plant's maintenance program. Medium voltage cables provide power to many critical components in plants, including feed water pumps, circulating water pumps, and condensate pumps. Among these cables, high temperature sections of cables feeding electrical power to the circulating water pump and the condenser extraction pump were found. The evaluation for these cables is performed to find the maximum allowable current and temperature. The result shows that the load current flowed about 85% of the allowable current ampacity, and the temperature of conductor at full load current did not exceed the limited temperature. Therefore, existing cables for circulating water pump and condenser extraction pump system are going to be used during design life.

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Simulation Implementation of Fossil Power Plant Condensate Pumps' Rotation Operation Logic Using MATLAB/Simulink (MATLAB/Simulink를 이용한 화력발전소 복수펌프 순환기동로직 시뮬레이션 구현)

  • Yoon, Chang-Sun;Hong, Yeon-Chan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.1
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    • pp.693-699
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    • 2016
  • The simulators for pump operation developed by domestic or overseas research have been developed for dynamic analysis or operator training purposes. However, previous developed simulators focused on the operators so they are unsuitable for logic designers or commissioning engineers who need to change the operation conditions or logics arbitrarily. In addition, the simulator for two or more condensate pumps' operation, which can be used easily by plant designers or operators, has not been developed. Accordingly, this paper suggests a simulation method that can be used easily for plant designers or operators using MATLAB Simulink. This suggestion helps users who can use MATLAB to implement ANSI/ISA S5.2, which is applied mainly for DCS (Distributed Control System). In addition, to implement the logics specified in the CODE, Sub-Systems were created for the block and evaluated to determine if they can be used in the simulator. In the working level stage using the suggested method, all error possibilities that might occur during the three pumps' rotation operation could be verified with the suggested simulator during the design stage or before operation.

Vibration Control of Condensate Motors in Nuclear Powerplant By Bearing Redesign (베어링 재설계에 의한 원전 COP motor의 진동 제어)

  • Lim, Do-Hyeong;Kim, Won-Hyun;Lee, Jong-Moon;Lee, Soo-Mok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.264-269
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    • 2008
  • This paper presents the summary of control of abnormal vibration found in the COP motors of a nuclear power plant. All six identical units of COP pump-motor assemblies showed unstable vibration pattern of which one or two showed higher vibration enough to exceed the allowable level from the installation stage. Many trials of test, measurement, overhaul and replacement had been repeated to investigate and solve the problem but only to reach unsatisfactory settlement. Recently several times of site tests are made and followed by significant diagnostic actions in which the authors group participated. It was found that the coupled shafting system of motor and pump is in close resonance with the $1^{st}$ shaft rotating speed. Redesign of topside motor bearing clearance is made to increase bearing stiffness and hence to avoid the resonance which consequently led to reduce the troubled vibration to allowable and stable status.

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Screening Method for Flow-induced Vibration of Piping Systems for APR1400 Comprehensive Vibration Assessment Program (APR1400 종합진동평가를 위한 배관시스템의 유동유발진동 간이평가)

  • Ko, Do-Young;Kim, Dong-Hak
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.9
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    • pp.599-605
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    • 2015
  • The revised U.S. Nuclear Regulatory Commission(NRC), Regulatory Guide(RG) 1.20, rev.3 requires the evaluation of the potential adverse effects from pressure fluctuations and vibrations on piping and components for the reactor coolant, steam, feedwater, and condensate systems. Detailed vibration analyses for the systems attached to the steam generator are very difficult, because these piping systems are very complicated. This paper suggests a screening method for the flow-induced vibration of acoustic resonances and pump-induced vibration of the piping systems attached to the steam generator in order to conduct the APR1400 comprehensive vibration assessment program. This paper seeks to address the areas such as potential vibration sources, and methods to prevent the occurrence of acoustic resonances and pump-induced vibration of piping systems attached to the steam generator, for conducting the APR1400 comprehensive vibration assessment program. The screening method in this paper will be used to estimate the flow-induced vibration of the piping systems attached to the steam generator for the APR1400.

A Case Study of Different Configurations for the Performance Analysis of Solid Oxide Fuel Cells with External Reformers (외부 개질형 평판형 고체 산화물 연료전지 시스템 구성법에 따른 효율특성)

  • Lee, Kang-Hun;Woo, Hyun-Tak;Lee, Sang-Min;Lee, Young-Duk;Kang, Sang-Gyu;Ahn, Kook-Young;Yu, Sang-Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.3
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    • pp.343-350
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    • 2012
  • A planar solid oxide fuel cell (PSOFC) is studied in its application in a high-temperature stationary power plant. Even though PSOFCs with external reformers are designed for application from the distributed power source to the central power plant, such PSOFCs may sacrifice more system efficiency than internally reformed SOFCs. In this study, modeling of the PSOFC with an external reformer was developed to analyze the feasibility of thermal energy utilization for the external reformer. The PSOFC system model includes the stack, reformer, burner, heat exchanger, blower, pump, PID controller, 3-way valve, reactor, mixer, and steam separator. The model was developed under the Matlab/Simulink environment with Thermolib$^{(R)}$ modules. The model was used to study the system performance according to its configuration. Three configurations of the SOFC system were selected for the comparison of the system performance. The system configuration considered the cathode recirculation, thermal sources for the external reformer, heat-up of operating gases, and condensate anode off-gas for the enhancement of the fuel concentration. The simulation results show that the magnitude of the electric efficiency of the PSOFC system for Case 2 is 12.13% higher than that for Case 1 (reference case), and the thermal efficiency of the PSOFC system for Case 3 is 76.12%, which is the highest of all the cases investigated.