• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.547-552
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• 2003

In mold machining, there are many concave machining regions where chatter and tool deflection occur since MRR (material removal rate) increases as curvature increases even though cutting speed and depth of cut are constant. Boolean operation between stock and tool model is widely used to compute MRR in NC milling simulation. In finish cutting, the side step is reduced to about 0.3mm and tool path length is sometimes over 300m. so Boolean operation takes long computation time and includes much error if the resolution of stock and tool model is larger than the side step. In this paper, curvature of CL(cutter location) surface and side step of tool path is used to compute the feedrate for constant MRR machining. The data structure of CL surface is Z-map generated from NC tool path. The algorithm to get local curvature from discrete data was developed and applied to compute local curvature of CL surface. The side step of tool path was computed by point density map which includes cutter location point density at each grid element. The feedrate computed from curvature and side step is inserted to new tool path to regulate MRR. The resultants wire applied to feedrate optimization system which generates new tool path with feedrate from NC codes for finish cutting. The system was applied to speaker mold machining. The finishing time was reduced to 12.6%. tool wear was reduced from 2mm to 1.1mm and chatter marks and over cut on corner were removed.

• 한국정밀공학회지
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• 제17권8호
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• pp.113-119
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• 2000

There are two major factors which affect the cam design : the pressure angle and the radius of curvature, Cam shape will have an instantaneous radius of curvature at every point. Even though the design constraint of the pressure angle has been satisfied the follower may still not complete the desired contact motion. If the radius of the follower roller is larger than the concave(negative) radius on the cam it occurs the gap between the cam and the follower roller at the contact point. And also if the curvature of the pitch curve of the cam is too sharp the cam profile may be undercut. This paper proposes a new approach which uses the relative velocity of the follower roller parallel to the tangent line at the contact point on the cam surface for determining the pressure angle and the relative acceeration for determining the radius of curvature.

• 설비공학논문집
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• 제10권3호
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• pp.324-333
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• 1998

Measurements of the local heat transfer coefficients on a hemispherically concave surface with a round oblique impinging jet were made. The liquid crystal transient method was used for these measurements. This method, which is a variation of the transient method, suddenly exposes a preheated wall to an impinging jet while video recording the response of liquid crystal for the surface temperature measurements. The Reynolds number used was 23,000 and the nozzle -to -jet distance was L/d=2, 4, 6, 8 and 10 and the jet angle was $\alpha$=0$^{\circ}$, 15$^{\circ}$, 30$^{\circ}$and 40$^{\circ}$. In the experiment, the maximum Nusselt number at all region occurred at L/d(equation omitted)6 and Nusselt number decreases as the inclined jet angle increases. For the normal jet the contours of constant Nusselt number are circular and as the jet is inclined closer and closer to the surface the contours become elliptical shape. The decreasing rate of the Nusselt number at X/d＞ 0(upstream) on a surface curvature are higher than those on a flate plate and the decreasing rate of the Nusselt number at X/d ＜0(downstream) on a surface curvature are lower than those on a flate plate. And also, the decreasing rate of local Nusselt number distribution at X/d ＜0(upstream) exhibit lower than with X/d ＜0(downstream) as jet angle increases. The second maximum Nusselt number occurred at long distance from stagnation point as jet angle increases.

• 헤리티지:역사와 과학
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• 제39권
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• pp.281-314
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• 2006

Several explanations exist about the usage of disk-shaped bronze implements in the ancient society. Some argue that they were used as mirrors, others suggest percussion instruments, and still others bronze ornaments. Differences between disk-shaped bronze implements and mirrors with multiple knobs are that the former have no visible design, only one handle, and a sharp curvature unlike the latter with smooth curvature. The question is whether disk-shaped bronze implements excavated from Korean peninsula have any light reflecting function. To answer this question, I carefully studied the concave surfaces of disk-shaped bronze implements excavated from Goejeong-dong, Tongso-ri and Hapsong-ri sites. The main findings are as follows: (1) The concave sides of the disk-shaped bronze implements excavated from Goejeong-dong and Tongso-ri sites were highly polished, and they were as reflective as bronze mirrors. (2) The concave side of the disk-shaped bronze implement from Hapsong-ri site was unpolished, and it was different from bronze mirrors. (3) As for the convex sides of the disk-shaped bronze implements, they did not appear to have been polished with care. Considering the above findings, the disk-shaped bronze implements excavated from Goejeong-dong and Tongso-ri sites belong to the stage where they could act as both mirrors and instruments. On the contrary, the disk-shaped bronze implement from Hapsong-ri site can belong to the stage where it lost the function of being a mirror as the result of maintaining only its function as an instrument. Even though disk-shaped implements had two functions, it can be considered that the light reflecting function expanded the role of a mirror with multiple knobs and the sound function helped the engraved round bronze implement to be converted into an eight-armed bronze rattle. Since it has been reported that shamans used bronze mirrors as percussion instruments in their performances in Korean peninsula and Siberia, I propose a reconsideration of the usage of mirrors in the ancient East Asia. Although the essential function of a mirror is to reflect light, other possible usages involving important functions need to be further investigated.

• 대한기계학회논문집B
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• 제23권6호
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• pp.734-743
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• 1999

The local Nusselt numbers have been measured for a round turbulent jet impinging on the concave surface with and without rib. Liquid crystal/transient method was used to determine the Nusselt number distributions along the surface. The temperature on the surface was measured using liquid crystal and a digital color image processing system. The experiments were made for the jet Reynolds number (Re) 23,000, the dimensionless nozzle-to-surface distance (L/d) from 4 to 10, the dimensionless surface curvature (d/D) 0.056, and the rib type (height ($d_1$) 0.2 cm, pitch (p) from 1.2 to 3.2 cm). It was founded that only when $L/d{\geq}6$, the average Nusselt numbers on the concave surface with rib are higher than those without rib, mainly due to an increase in the turbulent intensity caused by the effect of rib attached to the wall surface. It was realized that the rib attached to the concave surface may no longer enhance the heat transfer rate or even lowers it depending on the rib type and flow conditions. In addition, the results by the steady-state method using the gold-film Intrex were in good agreement with those by the transient shroud method.

• 설비공학논문집
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• 제12권4호
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• pp.371-380
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• 2000

The turbulent heat transfer from a round oblique impinging jet on a concave surface were experimentally investigated. The transient measurement method using liquid crystal was used in this study. In this measurement, a preheated wall was suddenly exposed to an impinging jet while recording the response of liquid crystals to measure surface temperature. The Reynolds numbers were 11000, 23000 and 50000, nozzle-to-surface distance ratio was from 2 to 10 and the surface angles were a =$0^{\circ}\;15^{\circ},\;30^{\circ}and\;40^{\circ}$. Correlations of the stagnation point Nusselt numbers with Reynolds number, jet-to-surface distance ratio and dimensionless surface angle, which account for the surface inclined angle, are presented. The maximum Nusselt numbers, in this experiment, occurred in the direction of upstream. The displacement of the maximum Nusselt number from the stagnation point increases with increasing surface angle or decreasing nozzle-to-surface distance. In this experiment, the maximum displacement is about 0.7 times of the jet nozzle diameter when surface curvature, D/d is 10.

• 대한기계학회논문집
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• 제19권5호
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• pp.1308-1318
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• 1995

The influence of varying rotation speed of both crystal and crucible was numerically investigated for the Czochralski silicon-crystal growth. Based on a simplified model assuming flatness of free surfrae, the Navier-Stokes Boussinesq equations were employed to identify the flow pattern, temperature distribution as well as the shape of the melt/crystal interface. The present results showed that the interface shape was relatively convex with respect to the melt at lower pulling rate and tended to be concave as the pulling rate increased. In particular, the experimentally observed gull-winged shape of the interface was qualitatively in agreement with the predicted shape. The rotation of crystal alone little affected the growth system. When the rotation speed of the crucible was increased, there occurred inversion of the interface shape from convex to concave pattern. At rapid rotation of the crucible, an interesting channel formation was predictied primarily due to the assumption of laminar flow.

• 한국정밀공학회지
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• 제21권4호
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• pp.39-47
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• 2004

In mold machining, there are many concave machining regions where chatter and tool deflection occur since MRR(material removal rate) increases as curvature increases even though cutting speed and depth of cut are constant. Boolean operation between stock and tool model is widely used to compute MRR in NC milling simulation. In finish cutting, the side step is reduced to about 0.3mm and tool path length is sometimes over loom, so Boolean operation takes long computation time and includes much error if the resolution of stock and tool model is larger than the side step. In this paper, curvature of CL (cutter location) surface and side step of tool path is used to compute the feedrate for constant MRR machining. The data structure of CL surface is Z-map generated from NC tool path. The algorithm to get local curvature from discrete data was developed and applied to compute local curvature of CL surface. The side step of tool path was computed by point density map which includes cutter location point density at each grid element. The feedrate computed from curvature and side step is inserted to new tool path to regulate MRR. The resultants were applied to feedrate optimization system which generates new tool path with feedrate from NC codes for finish cutting. The system was applied to the machining of speaker and cellular phone mold. The finishing time was reduced to 12.6%, tool wear was reduced from 2mm to 1.1mm and chatter marks and over cut on corner were reduced, compared to the machining by constant feedrate. The machining time was shorter to 17% and surface quality and tool was also better than the conventional federate regulation using curvature of the tool path.

• 한국의류학회지
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• 제32권9호
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• pp.1478-1486
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• 2008

The human body composed of concave and convex curvatures, and the current 3D scanning technology which involves inherent measurement errors make it difficult to extract distinct curvature plot directly. In this study, a method of extracting the clear curvature plot and its application to the cycling pants design were proposed. We have developed the ergonomic pattern from the 3D human body reflecting cycling posture. For the ergonomic design line on the 3D human body, the 3D information on the lower part of four male bodies with flexed posture was analyzed. The 3D scan data of four subjects were obtained using Cyberware. As results, the iteration of the tessellated shell was executed 100 times to obtain optimized curvature plots of the muscles on the body surface, and the boundaries of the curvature plots were applied to the design lines. Maximum(Max-pattern) and mean curvature plots(Mean-pattern) were adopted in the design line of the cycling pants, and performance of those lines was compared with that of conventional princess line(Con-pattern). The average error of total area and length in the 2D pattern developed from the 3D flexed body surface in this study were very minimal($4.58cm^2$(0.19%) and 0.15mm(0.46%)), which was within the range of tolerable limits in clothing production. The pattern obtained from the flexed body reflecting cycling posture already included the contraction and extension of the cycling skin, so that the extra ease for movement and good fit was not need to be considered.

• Nuclear Engineering and Technology
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• 제26권3호
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• pp.440-452
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• 1994

핵연료 다발의 설계는 핵연료 표면에서의 열속이 임계열속에 도달되지 않도록 이루어져야한다. 이를 위해서는 설계된 핵연료 다발에 대한 임계열속이 정화하고 신뢰성 있게 평가되는 것이 매우 중요하다. 그러나 현재 사용되고 있는 임계열속 상관식에 관한 쟁점 대상중의 하나는 원통튜브관에서 실험적으로 얻어진 임계열속 자료가 유효직경 형태의 변수와 적당한 보정인자를 사용하여 핵연료다발 부수로 분석에 사용되고 있다는 것인데, 이러한 방법은 임계열속 예측에 있어서 불확실도 요인으로 작용하고 있다. 유효직경은 유동단면적상의 국부적 유체 특성을 제대로 표현하지 못 할 뿐만 아니라 표면구배효과 등을 고려할 수 없다. 더구나 난류유동은 오목구배면에서 보다는 볼록구배면에서 더욱 두드러진다. 즉, 횡방향 볼록구배면이 오목구배면 보다 유동의 반경방향으로의 난류 형성에 영향이 훨씬 크게 나타나는데, 이는 정화한 핵연료 임계열속 평가에 있어서 볼록구배의 영향이 반드시 고려되어야 함을 암시하는 것이다. 본 논문에서는 횡방향 구배의 유동영향에 대하여 전반적으로 심도있게 고찰하고 임계열속에 대한 영향이 논의 되었으며, 이 영향을 정량화하기 위하여 고려되어야 할 유동 모델과 향후 연구 방향이 제시되었다.