• Title/Summary/Keyword: Compressor variable speed control

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Development of An Integrated Controller for a Direct Drive Turbo Compressor (직접 구동방식 터보 압축기를 위한 통합 제어기 개발)

  • 권정혁;변지섭;최중경
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.40 no.4
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    • pp.225-234
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    • 2003
  • Turbo compressors need high speed rotating impeller in structure, high rate gearbox and conventional induction motor. This mechanical system increased moment of inertia and mechanical friction loss. Recently turbo compressor has adopted a super high-speed motor and driver and have made its size smaller and mechanical friction loss at minimum. In this paper, variable super high - speed motor controller, compressor controller and MMI controller are implemented with only one DSP (TMS320VC33) chip for a 150HP, 70,000rpm direct drive turbo compressor. It was required hardware and software integration. The result of integration, Controller hardware became simple and all control software are developed same developing tool. The implements turbo compressor meets the requirements.

Optimization of a PI Controller Design for an Oil Cooler System with a Variable Rotating Speed Compressor (가변속 압축기를 갖는 오일쿨러의 최적 PI 제어기 설계)

  • Kwon, Taeeun;Jeong, Taeyoung;Jeong, Seokkwon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.12
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    • pp.502-508
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    • 2016
  • An optimized PI controller design method is presented to promote the control performance of an oil cooler system for high precision machine tools. First, a transfer function model of the oil cooler system with a variable rotating speed compressor was obtained by the perturbation method as the first order system with a negligible dead time. Then, the closed-loop control system was described as the second order system with a zero. Its dynamic behaviors are mostly governed by characteristic parameters, the damping ratio, and the natural frequency which is incorporated in PI gains. Next, an optimum integral of the time-weighted absolute error (ITAE) criterion was applied to the second order system. The characteristic parameters can be determined by the given design specifications, percent overshoots and settling times and comparisons with the ITAE criterion. Hence, the PI gains were plainly identified in a deterministic way. Finally, the PI gains were fine-tuned to obtain desirable dynamics in real systems, considering the zero effect and parameter variations. The validity of the proposed method was proven by computer simulations and real experiments for selected cases.

Temperature Control of an Oil Cooler System For Machine Tools Using a Fuzzy- Logic-Based Algorithm

  • Kim, Sun-Chul;Hong, Dae-Sun;Lee, Choon-Man;Kim, Gyu-Tak
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1006-1011
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    • 2004
  • Recently, technical trend in machine tools is focused on enhancing of speed, accuracy and reliability. Such high speed usually results in thermal displacement and structural deformation. To minimize such thermal effect, most precision machine tools adopt high precision cooling system. This study proposes a temperature control for an oil cooler system using PI control with fuzzy logic. In a cooler system, the refrigerant flow rate is controlled by rotational speed of the compressor, where the outlet oil temperature is selected as the control variable. The fuzzy control rules iteratively correct PID parameters to minimize the error, difference between the outlet temperature and the reference one. Here, the ambient temperature is used as the reference one. To show the effectiveness of the proposed method, a series of experiments are conducted for an oil cooler system of machine tools, and the results are compared with the ones of a conventional PID control. The experimental results show that the proposed method has advantages of smaller overshoot and smaller steady state error.

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Performance Evaluation of a Variable Frequency Heat Pump Air Conditioning System for Electric Bus

  • Peng, Qinghong;Du, Qungui
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.1
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    • pp.13-22
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    • 2015
  • This study presents a simulation model of a heat pump air conditioning system with a variable capacity compressor and variable speeds fans for electric bus. An experimental sample has been developed in order to check results from the model. Effects on system performance of such working conditions as compressor speed, evaporator fans speeds and the condenser fans speeds have been simulated by means of developed model. The results show that the three speeds can be adjusted simultaneously according to actual working condition so that the AC system can operate under the optimum state which the control objects want to achieve. It would be a good and simple solution to extend the driving ranges of EVs because of the highest efficiency and the lowest energy consumption of AC system.

PFC Bridge Converter for Voltage-controlled Adjustable-speed PMBLDCM Drive

  • Singh, Sanjeev;Singh, Bhim
    • Journal of Electrical Engineering and Technology
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    • v.6 no.2
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    • pp.215-225
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    • 2011
  • In this paper, a buck DC-DC bridge converter is used as a power factor correction (PFC) converter for feeding a voltage source inverter (VSI) based permanent magnet brushless DC motor (PMBLDCM) drive. The front end of the PFC converter is a diode bridge rectifier (DBR) fed from single phase AC mains. The PMBLDCM is used to drive the compressor of an air conditioner through a three-phase voltage source inverter (VSI) fed from a variable voltage DC link. The speed of the air conditioner is controlled to conserve energy using a new concept of voltage control at a DC link proportional to the desired speed of the PMBLDC motor. Therefore, VSI operates only as an electronic commutator of the PMBLDCM. The current of the PMBLDCM is controlled by setting the reference voltage at the DC link as a ramp. The proposed PMBLDCM drive with voltage control-based PFC converter was designed and modeled. The performance is simulated in Matlab-Simulink environment for an air conditioner compressor load driven through a 3.75 kW, 1500 rpm PMBLDC motor. To validate the effectiveness of the proposed speed control scheme, the evaluation results demonstrate improved efficiency of the complete drive with the PFC feature in a wide range of speed and input AC voltage.

Experimental Study on the Performance of Heat Pump Using Refrigerant Mixture R22/R142b (R22/R142b 혼합냉매를 사용한 열펌프의 성능)

  • Kim, M.S.;Chang, S.D.;Ro, S.T.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.4 no.1
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    • pp.33-47
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    • 1992
  • Experimental investigation on the performance of a heat pump system using refrigerant mixtures is done. The condenser and the evaporator are double pipe heat exchangers of counter flow type and the compressor is driven by a variable speed motor. The refrigerant mixture used in the experiment is R22/R142b. Experiments are performed by changing the compressor speed, composition on ratio of mixture, and the average temperatures of condenser and evaporator. The compressor work, heating capacity and the coefficient of performance are calculated. Results show that the heating capacity can be changed by varying the mass flow rate of refrigerant mixtures to meet the heating load. It is shown that the capacity control by changing the composition ratio is more effective than by changing the compressor speed. Under the condition where the external conditions are fixed and the heating loads are equal, the coefficient of performance has its maximum value near 50 : 50 mass fraction of the refrigerant mixture in this study.

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Analysis on Harmonic Loss of IPMSM for the Variable DC-link Voltage through the FEM-Control Coupled Analysis

  • Park, Hyun Soo;Jeung, Tae Chul;Lee, Jae Kwang;Lee, Byoung Kuk
    • Journal of Electrical Engineering and Technology
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    • v.12 no.1
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    • pp.225-229
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    • 2017
  • This paper describes the loss analysis based on load conditions of the air conditioning compressor motors using variable dc-link voltage. The losses of PMSM (Permanent Magnet Synchronous Motor) should be analyzed by the PWM (Pulse Width Modulation) output of inverter. The harmonic loss by the PWM cannot consider that using the current source analysis of the inverter. In addition, when the voltage of dc-link is variable with the condition of variable speed and load conditions in motor, the losses of motor are also changeable, however it is hard to analyze those losses by only electromagnetic finite element method (FEM). Therefore, this paper proposes the analysis method considering the carrier frequency of the inverter and the varying state of the dc-link voltage through the FEM-control coupled analysis. Using proposed analysis method, additional core loss and eddy current loss of permanent magnet caused by PWM could be analyzed. Finally, the validity of the proposed analysis method is verified through the comparison the result of coupled analysis with experiment.

Temperature Control for an Oil Cooler System Using PID Control with Fuzzy Logic (퍼지 적용 PID제어를 이용한 오일쿨러 시스템의 온도제어)

  • 김순철;홍대선;정원지
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.87-94
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    • 2004
  • Recently, technical trend in machine tools is focused on enhancing of speed, accuracy and reliability. The high speed usually results in thermal displacement and structural deformation. To minimize the thermal effect, precision machine tools adopt a high precision cooling system. This study proposes a temperature control for an oil cooler system using Pill control with fuzzy logic. In the cooler system, refrigerant flow rate is controlled by rotational speed of a compressor, and outlet oil temperature is selected as the control variable. The fuzzy control rules iteratively correct PID parameters to minimize the error and difference between the outlet temperature and the reference temperature. Here, ambient temperature is used as the reference one. To show the effectiveness of the proposed method, a series of experiments are conducted for an oil cooler system of machine tools, and the results are compared with the ones of a conventional Pill control. The experimental results show that the proposed method has advantages of faster response and smaller overshoot.

A Study on Sensorless Control Methods for BDCM Drives (브러시리스 직류전동기를 위한 센서리스 제어 방식에 관한 연구)

  • 김윤호;조병국;국윤상
    • The Proceedings of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.9 no.4
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    • pp.62-70
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    • 1995
  • Brushless DC Motor (BDCM) is widely used in the industry such as a variable speed motor in a compressor for room air conditioners, because the motor can be easily controlled and operated over a wide speed range. The system to drive BDCM needs encoder that senses rotor position. Gut in a certain application, the position sensor has to be avoided. In the paper, various position sensorless drive systems for BDCM are investigated and critically evaluated, so that the effective method of sensorless control can be selected. Out of these methods, the freewheeling diode current sensing has many advantages. For example, the simple starting procedure makes it possible to perform sensorless control even in low speed. So the hardware design for this method has been carried out and the system has been implemented using DSP. The experimental results verified that the freewheeling diode current sensing approach has advantages in starting procedure and low speed sensing.

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