• Title/Summary/Keyword: Compressor design

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Aerodynamic Three Dimensional Geometry and Combustor Design for the Compressor of the Medium Speed Diesel Engine Turbocharger (중형 엔진 터보차져의 원심압축기에 관한 공력학적 3차원 형상 및 구동용 연소기 설계)

  • Ryu, Seung-Hyup;Ghal, Sang-Hak;Ha, Ji-Soo;Kim, Seung-Kuk;Kim, Hong-Won
    • The KSFM Journal of Fluid Machinery
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    • v.9 no.2 s.35
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    • pp.30-38
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    • 2006
  • An aerodynamic design for centrifugal compressor which was applied to medium speed diesel engine has been done. First of all, exact compressor specifications must be defined by accurate engine system matching. This matching program has been developed. Using the meanline prediction method, geometric design and performance curves for compressor were established and verified by comparing three dimensional viscous CFD results. The deviation at the design point was about 2.3%. Combustor has been designed and manufactured for the performance test of medium speed diesel engine turbocharger. Fuel nozzle of combustor was designed and its characteristics was analyzed by PIV and PDPA test equipment. Through these results, spray characteristics were studied and flow coefficient equation was deduced.

The Design and Performance Test of a Centrifugal Compressor for HFC-134a Refrigerant (HFC-134a용 원심압축기의 성능시험 및 설계방안)

  • Sin, Jung-Kwan;Kim, Kyung-Hoon;Kang, Shin-Hyoung
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.3
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    • pp.139-148
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    • 2010
  • A centrifugal compressor for HFC-134a has been newly designed and developed. Flow analysis using commercial programs was used to evaluate performance and internal flow of the impeller, inlet guide vane and diffuser etc. The purpose of this study is to establish the design theory necessary to the development of HFC-134a centrifugal compressors and to supply basic data related to design by reviewing design values and experimental values through the performance test. The compressor for HFC-134a was also investigated experimentally to check compression performance. The calculated data coincide the test results of compressor. The data obtained in the present study are useful for design of HFC-134a centrifugal compressors.

Design Optimization of a Single-Stage Transonic Axial Compressor and Test Evaluation of Its Aerodynamic Performance (1단 천음속 축류압축기의 최적 설계 및 공력 성능 시험 평가)

  • Park, Tae Choon;Kang, Young-Seok;Hwang, Oh-Sik;Song, Ji-Han;Lim, Byeung Jun
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.6
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    • pp.77-84
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    • 2012
  • The aerodynamic performance of a single-stage transonic axial compressor was experimentally evaluated by measuring pressure and temperature distribution at the inlet and outlet of the compressor. The compressor was developed by Korea Aerospace Research Institute through multidisciplinary design optimization (MDO) method, especially integrating aerodynamic performance and structural stability. The test results show that the pressure ratio is 1.65 and the efficiency is 85.8 % at design point, where the corrected speed is 22,000 rpm and the corrected mass flow rate is 15.4 kg/s, and it has a good agreement with the design target and computational results. The distribution of pressure ratio is very steep at design speed, compared with the trend of other subsonic compressors. Also the static pressure distribution on the stator casing shows that the blade loading is gradually increasing through the stage as designed.

Performance Evaluation of Compressor to Develop 500W Class Ultra-Micro Gas Turbine (500W급 초소형 가스터빈 개발을 위한 압축기 성능 평가)

  • Seo, JeongMin;Park, Jun Young;Choi, Bum Seok;Park, Moo Ryong
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.6
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    • pp.51-57
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    • 2012
  • Performance evaluation of a compressor is conducted to develop 500W class ultra-micro gas turbine (UMGT) for power generation. The performance evaluation is essential to check the performance of the components of UMGT, a radial turbine, a centrifugal compressor, an angular combustor and a shaft, which have been already designed in previous researches. The purpose of this study is to introduce the development process of the performance testing equipments of the UMGT and to present the results of compressor performance test. For the performance evaluation of the compressor, two test equipments are developed and the initial test equipment uses commercial static air bearings with long shaft. In the improved test equipment, static air bearing is improved to increase rotating speed and compressed nitrogen gas is used for utility gas of the static air bearing to supply compressed air in a stable and steady way. To increase rotating speed to 320,000 rpm, 80% speed of design speed, compressed air is provided to the turbine. The performance map of the compressor with the 50%, 60%, 70%, 80% speed of design point is presented. The results of the performance test of compressor show a good agreement with the results of 3D CFD.

A Study on the Redesign of the Two-Stage Axial Compressor for Helicopter Engines (헬리콥터용 2단 축류압축기의 재설계에 관한 연구)

  • Kim, Jin-Han;Choi, Chang-Ho;Kim, Chul-Taek;Yang, Sooseok;Lee, Daesung
    • The KSFM Journal of Fluid Machinery
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    • v.4 no.1 s.10
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    • pp.7-13
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    • 2001
  • In developing a multistage compressor, the stage matching is one of the critical design issues. The mismatching can be often observed even if each stage has been proven good and then used as part of a compression system. A good matching among the stages can be achieved by changing various design parameters (i.e., passage cross sectional areas, blades angles, stagger angles, curvature, solidity, etc.). Therefore, designers need to find out what parameters must be changed and how much. In this study, a method to search the design parameters for optimum stage matching has been used based on an 1-D mathematical model of a compressor, which uses the data obtained from the preliminary test to identify the design parameters. This methodology is applied with a two-stage axial compressor, which was originally designed for a helicopter gas turbine engine. After identifying design parameters using preliminary test data, an optimization process has been employed to achieve the best matching between the stages (i.e., maximum efficiency of the compressor at its operation modes within a given range of the rotor speed under given restrictions for required stall margins and mass flow). 3-D flow calculations have been performed to confirm the usefulness of the corrections based on the 1-D mathematical model. Calculational results agree well with the experimental data in view of the performance characteristics. Some promising results were produced through the methodology proposed in this paper in conjunction with flow calculations.

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Study of Muffler for Rotary Compressor by Taguchi Method Viewpoint (회전형 압축기용 머플러의 연구(1) : 다꾸찌 기법 관점에서)

  • 박성근
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.548-553
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    • 1998
  • The specific noise level of 18 rotary compressor mufflers were measured and these data were analyzed by the Taguchi robust design method and the neural network. The optimal design value obtained by the neural network generally showed good agreement with that by the Taguchi method. The effects of eight important design variables on the specific noise level were discussed.

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Design of the Linear Compressor Stirling Cryocooler (Linear compressor 스터링 냉동기 설계에 관한 연구)

  • 박성제;고득용;홍용주;김효봉
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2000.02a
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    • pp.81-84
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    • 2000
  • This paper presents operating process and design method on the linear compressor Stirling cryocooler for cooling infrared detector. The free piston-type Stirling cryocooler, which applies 1) the Stirling cycle for refrigeration, 2) linear motors for driving, 3) flexure bearings for support systems, and 4) fine gap for clearance seals, is the most suitable design for a mechanical cryocooler utilized in a night vision environment.

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Application of Surrogate Modeling to Design of A Compressor Blade to Optimize Stacking and Thickness

  • Samad, Abdus;Kim, Kwang-Yong
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.1
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    • pp.1-12
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    • 2009
  • Surrogate modeling is applied to a compressor blade shape optimization to modify its stacking line and thickness to enhance adiabatic efficiency and total pressure ratio. Six design variables are defined by parametric curves and three objectives; efficiency, total pressure and a combined objective of efficiency and total pressure are considered to enhance the performance of compressor blade. Latin hypercube sampling of design of experiments is used to generate 55 designs within design space constituted by the lower and upper limits of variables. Optimum designs are found by formulating a PRESS (predicted error sum of squares) based averaging (PBA) surrogate model with the help of a gradient based optimization algorithm. The optimum designs using the current variables show that, to optimize the performance of turbomachinery blade, the adiabatic efficiency objective is improved substantially while total pressure ratio objective is increased a very small amount. The multi-objective optimization shows that the efficiency can be increased with the less compensation of total pressure reduction or both objectives can be increased simultaneously.

Cutter Design of Rotors in Screw Compressor for Railway Vehicle (권선각 변화에 따른 철도차량 스크류압축기용 로터의 커터설계)

  • Kim, Yeon-Su;Park, Sung-Hyuk;Choi, Boo-Hee;Choi, Sang-Hoon
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.485-491
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    • 2001
  • This paper describes the development of simulation program which is able to design cutter profiles and 3-dimensional geometry for rotors in screw compressor. Based on the symmetric rotor profiles developed previously, cutters are designed and 3-dimensional geometries of rotors are generated used by simulation program. Symmetric rotors are manufactured by a universal milling machine, and surface geometries of them are measured by a 3-dimension scanner. It is shown that simulation program developed is useful to design cutter for rotor manufacturing and to generate the 3-dimensional helicoid geometry of rotor in screw compressor.

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