• Title/Summary/Keyword: Compressive residual stresses

Search Result 171, Processing Time 0.025 seconds

The Residual Stress of TiN Thin Film Deposited by PECVD (PECVD에 의해 증착된 TiN 박막의 잔류응력)

  • Song, K.D.;Nam, D.H.;Lee, I.W.;Lee, G.H.;Kim, M.I.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.6 no.2
    • /
    • pp.70-78
    • /
    • 1993
  • The presence of a residual stress in a thin film affects the properties and performances of the film, so the study of stress in a film must be very important. In this study, therefore, considering the characteristics of PECVD process, it was discussed that the residual stress, measured by $sin^2{\Psi}$ method, fo TiN films deposited on substrates with different TECs (thermal expansion coefficients) changed with film thickness. As a results, it was obtained that the residual stress of TiN film was compressive stress about all kinds of substrates and increased with film thickness. Also, the compressive residual stresses of TiN films increased in Si, Ti, STS304 order. According to the above results, we confirmed that the changes of residual stress of TiN film with substrates were due to the thermal stress originated form the difference in the TECs of the film and substrates, and that the intrinsic stress had dominating effect on the residual stress of TiN film deposited by PECVD. And in this study, the intrinsic stress of TiN film was compressive stress in spite of the Zone 1 structure. It is due to the entrapment of impurities in grain boundary or void.

  • PDF

A Study on the Influence of its Constituents on the Creep Behavior of High Temperature Composite Materials (고온용 복합재료의 크립 거동에 있어서 구성요소의 영향에 대한 연구)

  • 박용환
    • Journal of the Korean Society of Safety
    • /
    • v.13 no.2
    • /
    • pp.45-53
    • /
    • 1998
  • A method to predict the creep behavior of fiber-reinforced ceramic composites at high temperatures was suggested based on finite element modeling using constituent creep equations of fiber and matrix and showed good agreement with the experimental results. The effects of matrix creep behavior, fiber volume fraction, and residual stresses on the composite creep behavior were also investigated. The results showed that the primary behavior of composites was greatly affected by that of matrix but post-primary behavior was governed by fiber creep characteristics. The increase of fiber volume fraction from 15 vol% to 30 vol% caused the 50% and 40% decrease of steady-state creep rates and total creep strains at $1200^{\circ}C$, 180MPa, respectively. Feasible compressive residual stresses in the matrix caused by different thermal expansion coefficients between the fiber and the matrix could significantly reduce total creep strains of the composite. The creep deformation mechanism in the fiber-reinforced ceramic composites could be explained by the stress transfer and redistribution in the fiber and matrix due to different creep characteristics of its constituents.

  • PDF

Residual Stress in U-Bending Deformations and Expansion Joints of Heat Exchanger Tubes (전열관의 굽힘 및 확관접합 잔류응력)

  • Jang, Jin-Seong;Bae, Gang-Guk;Kim, U-Gon;Kim, Seon-Jae;Guk, Il-Hyeon;Kim, Seong-Cheong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.24 no.2 s.173
    • /
    • pp.279-289
    • /
    • 2000
  • Residual stress induced in U-bending and tube-to-tubesheet joint processes of PWR's row-1 heat exchanger tube was measured by X-ray method and Hole-Drilling Method(HDM). Compressive residual stresses(-) at the extrados surface were induced in U-bending, and its maximum value reached -319 MPa in axial direction at the position of $\psi$ = $0^{\circ}$. Tensile residual stresses(+) of $\sigma_{zz}$ = 45 MPa and $\sigma_{\theta\theta}$ = 25 MPa were introduced in the intrados surface at the position of $\psi$ = $0^{\circ}$. Maximum tensile residual stress of 170 MPa was measured at the flank side at the position of $\psi$ = $90^{\circ}$, i.e., at apex region. It was observed that higher stress gradient was generated at the irregular transition regions (ITR). The trend of residual stress induced by U bending process of the tubes was found to be related with the change of ovality. The residual stress induced by the explosive joint method was found to be lower than that by the mechanical roll method. The gradient of residual stress along the expanded tube was highest at the transition region (TR), and the residual stress in circumferential direction was found to be higher than the residual stress in axial direction.

Fatigue Life Evaluation on Compressive & Tensional Residual Stress Induced Materials and Residual Stress Measurement using Hole Drilling Method (HDM을 이용한 잔류응력측정과 압축·인장 잔류응력이 인가된 재료의 피로수명평가)

  • Baek, Seung Yeb
    • Journal of Welding and Joining
    • /
    • v.31 no.2
    • /
    • pp.43-48
    • /
    • 2013
  • This paper Investigated the characteristics of residual stress in weld is composed of typical specimens, are investigated by using three dimensional thermal elasto-plastic FEM analysis. Numerically calculated residual stresses in the gas welds were then compared with experimental results obtained by the hole-drilling method. Using the stress amplitude (${\sigma}a$)R at the hot spot point of gas weld, the relations obtained as the fatigue test results for typical specimens having various dimensions and shapes were systematically rearranged to obtain the (${\sigma}a$)R-Nf relationship. It was found that more systematic and accurate evaluation of the fatigue strength of plug- and ring-type gas-welded joints can be achieved by using (${\sigma}a$)R.

A Study on the Influence of Redistributed Residual Stresses on Fatigue Crack Growth Behaviors in the Welded Plate with Various Thickness (변후용접판재의 피로균열성장거동에 미치는 재분포잔류응력의 영향에 관한 연구)

  • 차용훈
    • Journal of the Korean Society of Safety
    • /
    • v.10 no.2
    • /
    • pp.17-23
    • /
    • 1995
  • Though the magnitude is decreasing, the compressive residual stress is always distributed during fatigue crack growth near the crack tip. This means that the residual stress is released during fatigue crack growth due to the alternative load. ${\Delta}K_{IV}$ is modified by using the initial residual stress and the redistributed residual stress in uniform and various thickness welded specimens. The former is denoted by ${\Delta}K_{IV.eff.i}$ and the latter is denoted by ${\Delta}K_{IV.eff.i}$. ${\Delta}K_{IV.eff.i}$ gives more accurate relations in da/dN vs. ${\Delta}K_{IV}$ curve, however the difference is very small.

  • PDF

Piezoelectric Microspeaker by Using Micromachining Technique (마이크로머시닝 기술을 이용한 압전형 마이크로스피커)

  • Suh, Kyong-Won;Yi, Seung-Hwan;Ryu, Kum-Pyo;Min, Nam-Ki
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2005.11a
    • /
    • pp.45-46
    • /
    • 2005
  • The piezoelectric ZnO thin films were deposited onto Al/Si substrate in order to figure out the crystalline and the residual stress of deposited films. As the $Ar/O_2$ gas ratio is increased, c-axis orientation of deposited films is significantly enhanced and also the residual stresses of ZnO films are all compressive. They are decreased from -1.2 GPa to -950 MPa as the $Ar/O_2$ gas ratio is increased. A diaphragm-based piezoelectric microspeaker fabricated on ONO films shows about 14 mPa output pressure at 1 kHz with $8V_{peak-to-peak}$.

  • PDF

Finite Element Analyses on Local Buckling Strength of Polygonal-Section Shell Towers (축방향 압축을 받는 다각형 단면 쉘 기둥구조의 국부좌굴강도에 관한 해석적 연구)

  • Park, Seong-Mi;Choi, Byung-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.13 no.4
    • /
    • pp.1900-1907
    • /
    • 2012
  • Since the subpanels of polygonal-section shell have the corners of an obtuse angle larger than 90 degree unlike general plate or box-section structures, this could have an influence on forming nodal lines against local plate buckling or stress distributions. However, there is not sufficient material in the relevant study results or design recommendations. The very feasible models of the initial imperfections were acquired through the literature studies and then the parametric studies were conducted along with the initial imperfection models by using the finite element method. The parameters like the size of residual stresses, the portion of compressive residual stresses, and steel grades were considered. From the parametric studies, it was found that the maximum residual stress is more influential factor than the distribution pattern of residual stresses. In addition, The design strength equations for the simply supported plates can be applicable to the determination of the local buckling strength of the polygonal cross-section shell structures.

The effect of initial stress induced during the steel manufacturing process on the welding residual stress in multi-pass butt welding

  • Park, Jeong-ung;An, Gyubaek;Woo, Wanchuck
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • v.10 no.2
    • /
    • pp.129-140
    • /
    • 2018
  • A residual stress generated in the steel structure is broadly categorized into initial residual stress during manufacturing steel material, welding residual stress caused by welding, and heat treatment residual stress by heat treatment. Initial residual stresses induced during the manufacturing process is combined with welding residual stress or heat treatment residual stress, and remained as a final residual stress. Because such final residual stress affects the safety and strength of the structure, it is of utmost importance to measure or predict the magnitude of residual stress, and to apply this point on the design of the structure. In this study, the initial residual stress of steel structures having thicknesses of 25 mm and 70 mm during manufacturing was measured in order to investigate initial residual stress (hereinafter, referred to as initial stress). In addition, thermal elastic plastic FEM analysis was performed with this initial condition, and the effect of initial stress on the welding residual stress was investigated. Further, the reliability of the FE analysis result, considering the initial stress and welding residual stress for the steel structures having two thicknesses, was validated by comparing it with the measured results. In the vicinity of the weld joint, the initial stress is released and finally controlled by the weld residual stress. On the other hand, the farther away from the weld joint, the greater the influence of the initial stress. The range in which the initial stress affects the weld residual stress was not changed by the initial stress. However, in the region where the initial stress occurs in the compressive stress, the magnitude of the weld residual compressive stress varies with the compression or tension of the initial stress. The effect of initial stress on the maximum compression residual stress was far larger when initial stress was considered in case of a thickness of 25 mm with a value of 180 MPa, while in case of thickness at 70 mm, it was 200 MPa. The increase in compressive residual stress is almost the same as the initial stress. However, if initial stress was tensile, there was no significant change in the maximum compression residual stress.

An Analysis of the Redistribution of Residual Stress Due to Crack Propagation Initially Through Residual Tensile Stress Field by Finite Element Method (인장잔류응력장으로부터 피로균열이 전파하는 경우 잔류응력의 재분포거동에 대한 해석적 검토)

  • 김응준;박응준;유승현
    • Journal of Welding and Joining
    • /
    • v.21 no.7
    • /
    • pp.71-77
    • /
    • 2003
  • In this study, an investigation based on the superposition principle to predict residual stress redistribution caused by crack propagation itself initially through residual tensile stress field was performed by finite element method. The tendency in residual stress redistribution caused by crack propagation recognized both from the analytical results and experimental result was the residual stress concentration consecutively occurred in the vicinity of crack tip even the situation that the crack propagated to the region initially residual compressive stress existed. The software for the analysis is ABAQUS, which is a general purpose finite element package. The analytical method that attempt to take the plastic deformation at the crack tip due to tensile residual stress into the consideration of residual stress redistribution caused by crack propagation was proposed. The plastic zone size at the tip of fatigue crack and redistributed residual stresses were calculated by finite element method on the bases of the concept of Dugdale model. Comparing these analytical results with experimental results, it is verified that the residual stress redistribution caused by crack propagation can be predicted by finite element method with the proposed analytical method.

Analysis for the Residual Stress by Cold Expansion Method and Interference Fit (흘확장법과 억지끼워맞춤에 의한 잔류응력 해석)

  • Jang, Jae-Soon;Yang, Won-Ho;Kim, Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.26 no.8
    • /
    • pp.1615-1622
    • /
    • 2002
  • The purpose of this study is comparing cold expansion method with interference fit. Cold expansion method and interference fit of fastener hole is using in the aerospace industry. These treatment lead to an improvement of fatigue life to the compressive residual stresses developed on the hole surface. But Research is nothing to about difference effect of between cold expansion method and interference fit. So, this paper, it is shown that Comparing cold expansion method with interference fit using the finite element method. It is further shown that residual stress distribution according to plate thickness and clamping force.