• Design & Manufacturing
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• 제18권3호
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• pp.71-80
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• 2024

Sink marks are a common defect that occurs due to differences in shrinkage in areas with significant thickness variations in injection-molded parts. In this paper, we investigated the reduction of sink marks and the improvement of gas venting in injection molding processes using External Gas Injection (EGI). A mold was designed with considerations for EGI core pins, O-ring grooves to prevent gas leakage, and ejector-pin sealing. The sink marks were then examined through a series of experiments. When the delay time for injecting compressed air was set to 2.2 seconds, the depth of the sink marks was minimized. However, when the delay time was either too short or too long, the depth of the sink marks increased. There was almost no difference in the depth of the sink marks at discharge pressures of 30 and 50 bar of compressed air, but the sink marks were significantly reduced at a discharge pressure of 70 bar. Under the conditions of a 2.2-second delay time and a supply pressure of 70 bar, the smallest depth, 0.594 ㎛, was observed when the supply time was between 6 and 7 seconds. This represents a reduction of approximately 94% compared to the sink mark depth of 10.078 ㎛ observed with conventional injection molding. To verify the gas venting effect of compressed air injection, an experiment was conducted using non-dried PC. The silver streaks that appeared on the exterior of the molded part were completely eliminated when the air supply pressure was set to 20 bar. This indicates that by injecting compressed air into the mold cavity before injecting the resin, the appearance quality of the injection-molded part can be improved without the need to dry the resin in advance.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.710-714
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• 2005

A dynamical analysis and PID control of a compressed gas expulsion system is performed. The purpose of this study is to develop a compressed gas discharging system and to verify the validity of the system. The electro-hydraulic servo valve is modeled as a 3th order transfer function to calculate flow force affecting expulsion valve is significantly considered. The friction force in the expulsion valve is considered as a nonliner model of stribeck effect. The dynamic characteristics of this system is examined by the computer simulation. The position control of the expulsion valve is performed by PID controller.

• 기술사
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• 제34권3호
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• pp.28-32
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• 2001

Using the CNG(compressed natural gas) and LPG(liquified petroleum gas) as the automotive fuel will be expanded because of their clean effect to the environmental air qualify. But these programs of gas using expansion would have a difficulty due to public consideration of gas utilities as a big hazard. The Ministry of Environment has an ambitious plan to substitute more than 25,000 buses with CNG and ensure more than 200 CNG refueling stations as well by the year of 2007. However, it is very difficult to establish new CNG and LPG refueling stations because of expanded safety distance than ever before by several major explosion accidents.

• Journal of Mechanical Science and Technology
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• 제16권2호
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• pp.219-226
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• 2002

Natural gas is considered to be a promising alternative fuel for passenger cars, truck transportation and stationary engines providing positive effects both on the environment and energy security. However, since the composition of natural gas fuel varies with location, climate and other factors, it is anticipated that such changes in fuel properties will affect emission characteristics and performance of CNG (Compressed Natural Gas) engines. The purpose of the present study is to investigate the effects of the difference in gas composition on the engine performance and emission characteristics. The results show that THC (Total Hydrocarbon) decreases with increasing Wl (Wobbe Index) and MCP (Maximum Combustion Potential). On the other hand, it is observed that NOx slightly increases as Wl and MCP increase. The TLHV (Total Lower Heating Value of Intake) is proposed in this study as a potential index for compatibility of gas fuels in a CNG engine. There is a variation in power up to 20% depending on the composition of gas when the A/F ratio and spark timing are flexed for a specific gas fuel.

• 한국추진공학회지
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• 제23권2호
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• pp.95-103
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• 2019

고압가스공급설비 제어시스템은 발사대 인증시험 및 발사운용에 필요한 고압가스를 저장하고 공급하는 설비를 제어하는 역할을 수행한다. 발사대를 구성하는 대부분의 설비는 운용을 위해 고압가스를 필요로 한다. 그렇기 때문에 고압가스공급설비를 제어하는 제어시스템은 발사대를 구성하는 다른 시스템 보다 먼저 개발과 검증이 이루어져야 한다. 하드웨어와 소프트웨어 검증은 구분하여 수행한다. 특히, 제어기에 탑재되는 제어알고리즘 소프트웨어 검증은 제어시스템 개발 기간 중 많은 시간과 인력 비용이 투입된다. 따라서 구체적인 시험절차와 방법이 사전 준비가 되어야 효율적 개발이 가능하다. 본 논문에서는 고압가스공급설비와 제어시스템 구성을 소개하고 주요 알고리즘 검증 절차 및 그 동작 결과를 제시한다.

• 한국가스학회지
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• 제16권4호
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• pp.1-7
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• 2012

지난 2010년 8월 9일 발생한 압축천연가스(compressed natural gas, CNG) 버스의 내압용기 파열사고 이후 정부는 CNG자동차의 안전관리 체계를 구축하기 위하여 다각적인 연구를 수행하였으며, 본 내용은 그 주요 내용을 정리한 것이다. CNG자동차의 안전성 향상을 위해 관련 법령, 검사 인증기준 등 안전관리제도를 검토하였고, 더불어 CNG자동차 관련 종사자(검사원, 정비원)에 대한 교육훈련 등도 검토하였다. 주요 검토내용으로는 CNG자동차용 용기형태, CNG용기의 설치위치, 압력방출배관의 재질 및 설치형태, 배관접속 및 접합방법, 가스누출 경보시스템, 긴급차단밸브 및 작동 스위치, CNG용기 보호커버, CNG 자동차 충전사업자의 공급자 의무사항, CNG자동차의 정기검사제도, CNG자동차의 일상점검 제도, CNG자동차 종사자의 교육훈련제도, CNG버스 운송사업체의 안전관리자 선임제도 등이다. 위의 주요 항목들을 중점적으로 검토하여 CNG자동차의 안전성 향상 방안을 제안하였다.

• 한국안전학회지
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• 제23권5호
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• pp.15-21
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• 2008

The bus using compressed natural gas(CNG) trend to be extended in use internationally as optimal counter-plan for reducing discharge gas of light oil due to high concern about environment. But, Composit pressure vessels(CPV) to be equipped with CNG bus is always involved in the point that safety accidents happen due to having compressed natural gas. In this report, we analysis the cause of CPV bursting accident by reviewing design and manufacture factor and suggest preventive measure through this case.

• 한국초전도ㆍ저온공학회논문지
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• 제12권4호
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• pp.41-45
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• 2010

Miniature Joule-Thomson refrigerators have been widely used for rapid cooling of infrared detectors, optoelectronic device, and integrated circuits of micro electronics. The typical J-T refrigerator consists of the recuperative heat exchanger with the double helical tube and fin configuration, J-T nozzle, a mandrel, Dewar and a compressed gas storage bottle. In this study, to predict the thermodynamic behaviors of the refrigerator with a compressed gas storage bottle during the cool-down time, numerical study of transient characteristics for a J-T refrigerator was developed. A simplified transient one.dimensional model of the momentum and energy equations was simultaneously solved to consider the thermal interactions of the each component of the refrigerator. To account for effects of the thermal mass of the solid, the heat capacities of the tube, fins, mandrel and Dewar are considered. The results show the charged gas pressure of the gas storage bottle has significant effects on the performance of the J-T refrigerator. At the elevated gas pressure of the gas storage bottle, the large capacity of the compressed gas storage does not need to get the fast cool-down performance of the J-T refrigerator in the cool-down stage.

• 드라이브 ㆍ 컨트롤
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• 제12권4호
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• pp.15-20
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• 2015

Unlike a typical metal spring, a gas spring uses compressed gas contained in a cylinder and compressed by a piston to exert a force. A common application includes automobiles where gas spring are incorporated into the design of open struts that support the weight of tail gate. They are also used in furniture such as office chairs, and in medical and aerospace applications. The gas spring works by the application of pressurized gas (nitrogen) contained in a cylinder. The internal pressure of the gas spring greatly exceeds atmospheric pressure. This differential in pressure exists at any rod position and generates an outward force on the rod, making the gas spring extend. In this paper, we investigated the dynamic characteristics of a gas spring on an automotive tail gate system.

• 한국가스학회지
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• 제13권1호
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• pp.61-67
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• 2009

국내에는 가스를 사용하는 에너지 산업시설(저장시설, 고압가스 배관, 충전소, 탱크로리 등)이 전국에 산재해 있다. 이러한 대형 가스 시설에서는 화재, 폭발 및 유독물질 누출 등 중대사고가 발생할 수 있다. 또한 대기오염을 줄이기 위한 천연가스자동차의 보급으로 LNG(Liquefied Natural Gas), CNG(Compressed Natural Gas) 충전소의 보급이 늘어나고 있는 추세이다. 부천에서 발생한 LPG(Liquefied Petroleum Gas) 충전소의 대형가스사고 이후 충전소의 설치는 많은 어려움이 따른다. 따라서 이 연구에서는 LCNG/LNG 복합충전소를 연구대상으로 선정하고 기존의 정성적 위험성평가의 결과를 토대로 정량적인 위험성 평가를 표현하고, HSE(Health and Safety Executive) 기준과 비교를 통한 위험성을 확인하고자 한다.