• Title/Summary/Keyword: Composites Material

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Thermomechanical Analysis of Functionally Gradient $Al-SiC_p$ Composite for Electronic Packaging (전자패키지용 경사조성 $Al-SiC_p$복합재료의 열.기계적 변형특성 해석)

  • 송대현;최낙봉;김애정;조경목;박익민
    • Composites Research
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    • v.13 no.6
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    • pp.23-29
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    • 2000
  • The internal residual stresses within the multilayered structure with sharp interface induced by the difference in thermal expansion coefficient between the materials of adjacent layers often provide the source of failure such as delamination of interfaces etc. Recent development of the multilayered structure with functionally graded interface would be the solution to prevent this kind of failure. However a systematic thermo-mechanical analysis is needed for the customized structural design of multilayered structure. In this study, theoretical model for the thermo-mechanical analysis is developed for multilayered structures of the $Al-SiC_p$ functionally graded composite for electronic packaging. The evolution of curvature and internal stresses in response to temperature variations is presented for the different combinations of geometry. The resultant analytical solutions are used for the optimal design of the multilayered structures with functionally graded interface as well as with sharp interface.

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The Effect of Electrolyte-coating on the Mechanical Performance of Carbon Fabric for Multifunctional Structural Batteries (다기능성 구조전지용 탄소섬유직물의 전해질 코팅이 기계적 성능에 미치는 효과)

  • Park, Hyun-Wook;Park, Mi-Young;Kim, Chun-Gon;Kim, Soo-Hyun
    • Composites Research
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    • v.28 no.5
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    • pp.285-290
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    • 2015
  • Multiscale multiphysics in structural batteries make mechanical property testing difficult. In this research, the effect of electrolyte-coating on the mechanical performance of carbon fabric was studied using a suitable mechanical test method for structural batteries. For this experiment, two types of specimens were determined their dimension according to ASTM. One type of specimen was smaller than the standard dimension. The specimens were coated by spreading the electrolyte material on carbon fabric, hardened using epoxy, and tested for tensile properties using universal testing machine. As a result, it was found that the mechanical properties of carbon fabric were not influenced by electrolyte coating. In addition, the small-scale specimen used in this experiment was determined to be sufficiently reliable.

A Constitutive Equation with Impulse-Momentum Theory for the Expanded Polypropylene (충격량-운동량 이론을 접목시킨 발포 폴리프로필렌의 구성방정식)

  • Kim, Byeong Kil;Cho, Jae Ung;Jeong, Kwang Young;Kim, Nam Hoon;Oh, Bum S.;Hahn, Youngwon;Cheon, Seong S.
    • Composites Research
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    • v.29 no.3
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    • pp.91-97
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    • 2016
  • In this paper, impulse-momentum theory was coupled to a constitutive equation both for implementing quasi-static and impact characteristics of EPP (Expanded polypropylene). Also, parameters which have physical meanings were expressed as functions of relative density. Simultaneous nonlinear Newton-Raphson method was applied to find the proper values for parameters in the constitutive equation along with quasi-static test data. Results from the impulse-momentum theory coupled constitutive equation showed good agreement with experimental data and the potential to be applied to different material type polymeric foam.

Development and Analysis of the Autoclave Alternative Composite Material Molding Process Using a Pressure Device (가압장치를 이용한 오토클레이브 대체 복합재료 성형공정 개발 및 분석)

  • Kim, Jung-Soo;Kim, Byung-Ha;Joe, Chee-Ryong
    • Composites Research
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    • v.27 no.6
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    • pp.254-259
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    • 2014
  • In this study, a device and pressure press process that is able to substitute autoclave process is developed. This process complements disadvantages of autoclave process which are long process-time and high production cost. The developed device provides air pressure as well as the vacuum which are greatest feature of autoclave process. The device is sealed using hydraulic pressure to keep the air pressure inside the mold. The transfer of the heat is designed to be direct. The heating and pressure charging time are decreased by reducing the interior space. Tooling cost is reduced dramatically compared to autoclave process. Spring-back phenomenon is measured and compared. The temperatures of several parts of the mold during molding are measured. The fiber volume fraction of the parts molded by autoclave process and by the developed process are compared.

Structural Behavior of Bolted Lap-Joint Connection in the Pultruded FRP Structural Members (볼트로 겹침이음된 펄트루젼 복합재 접합부의 구조적 거동)

  • Lee, Young-Geun;Shin, Kwang-Yeoul;Joo, Hyung-Joong;Nam, Jeong-Hun;Yoon, Soon-Jong
    • Composites Research
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    • v.23 no.1
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    • pp.37-43
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    • 2010
  • In this paper, we present the result of an experimental investigation pertaining to the structural behavior of bolted lap-joint connection of pultruded fiber reinforced plastic structural shapes. In the experimental investigation, in order to find the mechanical property of the material, tension and shear tests on the pultruded structural composite specimen are conducted prior to the investigation on the structural behavior of bolted lap-joint connection of the member. Based on the result, number of bolts, type of placement and location of bolt are determined to be a test variable. Three different types of experimental specimens are prepared. Tensile load is applied through the center of the specimen with lap-joint connection and the structural behavior and failure mode of the test specimens with respect to the tensile load increment are investigated. As a result, it is found that most of the failure mode at the lap-joint connection is shear failure mode. Consequently, it is also found that the data obtained through this experimental program could be used for the structure connection design as a basis.

Impact Behavior of Fiber/Metal Laminates (FMLs) under Low Velocity (섬유/금속 적층판의 저속 충격 거동)

  • Shi, Yu;Kim, Seung-Hyun;Kim, Byung-Sun;Song, Jong-Il
    • Composites Research
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    • v.23 no.1
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    • pp.8-16
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    • 2010
  • The Fiber/Metal Laminates (FMLs) have been developed as a new composite material for aerospace application to reduce weight and improve damage tolerance. In this study, firstly FMLs were manufactured and the tensile test was performed to investigate the mechanical properties of FMLs. Furthermore, impact behavior of the low velocity on FMLs which consisted of different types of aluminum or fiber/epoxy layers was tested by the drop weight impact tester based on the different impact energy conditions. The load-time and energy-time curves were employed to evaluate the impact performance of different specimens. Moreover, finite element analysis (FEA) was also performed to simulate the tensile test and impact behavior of FMLs under the same conditions with the tests and good agreements have been obtained between the FEA predictions and experimental results.

Studies on the Melting Characterization of Basalt and its Continuous Fiber Spinning (현무암의 용융특성과 연속섬유 방사 연구)

  • Park, Hye-Jung;Park, Sun-Min;Lee, Jae-Won;Roh, Gwang-Chul;Kim, Jae-Keun
    • Composites Research
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    • v.23 no.3
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    • pp.43-49
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    • 2010
  • Basaltic fiber was prepared by continuous spinning process from Jeju Pyosun raw basalt materials. First, for confirming the melting characterization of basalt, basalt raw material put into Pt crucible and melted up to $1550^{\circ}C$ then quenched by dropping it into water. After quenching, the optimum fiber spinning conditions were investigated by measurement and analysis of XRD, TMA, high temperature viscosity, high temperature conductivity and high temperature microscope. The optimum spinning temperature and viscosity for preparation of continuous filament fiber were $1264^{\circ}C$ and $10^{2.8}$ poise at $1264^{\circ}C$, respectively. Properties of prepared spinning fiber were confirmed by tensile strength, FE-SEM, heat resisting test and others. The tensile strength of fiber prepared by spinning conditions of the bushing temperature $1240^{\circ}C$ and winder speed 4600rpm was 3660MPa.

Development of Element Technique for the Floating PV Generation Structure Using FRP (FRP를 활용한 수상 부유식 태양광발전 구조물의 요소기술 개발)

  • Seo, Su-Hong;Choi, Jin-Woo;Joo, Hyung-Joong;Nam, Jeong-Hun;Yoon, Soon-Jong
    • Composites Research
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    • v.27 no.3
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    • pp.103-108
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    • 2014
  • Fiber reinforced polymer plastic (FRP) structural members are recently available in construction industries due to various material properties such as high specific strength and stiffness, light-weight, and corrosionresistance. The floating PV generation structure can also be an illustration for applying FRP in construction applications. The floating PV generation structure has been recently issued as a representative item for the low carbon and green growth campaign and many related studies have been conducted for the structural safety and commercial viability. Moreover, the floating PV generation structures for the commercial purpose have been constructed. In this paper, the investigation and development processes of elements for the floating PV generation structure are presented during commercialization.

Advance Probabilistic Design and Reliability-Based Design Optimization for Composite Sandwich Structure (복합재 샌드위치 구조의 개선된 확률론적 설계 및 신뢰성 기반 최적설계)

  • Lee, Seokje;Kim, In-Gul;Cho, Wooje;Shul, Changwon
    • Composites Research
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    • v.26 no.1
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    • pp.29-35
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    • 2013
  • Composite sandwich structure can improve the specific bending stiffness significantly and save the weight nearly 30 percent compared with the composite laminates. However, it has more inherent uncertainties of the material property caused by manufacturing process than metals. Therefore, the reliability-based probabilistic design approach is required. In this paper, the PMS(Probabilistic Margin of Safety) is calculated for the simplified fuselage structure made of composite sandwich to provide the probabilistic reasonable evidence that the classical design method based on the safety factor cannot ensure the structural safety. In this phase, the probability density function estimated by CMCS(Crude Monte-Carlo Simulation) is used. Furthermore, the RBDO(Reliability-Based Design Optimization) under the probabilistic constraint are performed, and the RBDO-MPDF(RBDO by Moving Probability Density Function) is proposed for an efficient computation. The examined results in this paper can be helpful for advanced design techniques to ensure the reliability of structures under the uncertainty and computationally inexpensive RBDO methods.

Deflection Prediction of Piezo-composite Unimorph Actuator Considering Material Property Change of Piezoelectric Single Crystal for Compression Stress Variation (압축 응력 변화에 대한 압전 단결정의 물성 변화를 고려한 압전 복합재료 작동기의 작동 변위 예측)

  • Yoon, Bum-Soo;Park, Ji-Won;Yoon, Kwang-Joon;Choi, Hyun-Young
    • Composites Research
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    • v.30 no.1
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    • pp.15-20
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    • 2017
  • In this study, LIPCA-S2 actuator with a piezoelectric single crystal layer and a carbon/epoxy layer was designed and evaluated to increase actuation performance of piezo-composite unimorph actuator. A curvature change model generated by the induced strain of a piezoelectric layer was used to predict the tip displacement of the piezo-composite unimorph cantilever. However, we found that there was big difference between the predicted and the measured tip displacement of LIPCA-S2 cantilever actuator when we used the previous linear prediction model. A new prediction model considering the change of piezoelectric strain coefficient and elastic modulus for the compression stress variation of the PMN-29PT single crystal layer was used and it was found that the difference between the predicted and the measured tip displacement reduced considerably.