• Title/Summary/Keyword: Composite sandwich

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Effects of face-sheet materials on the flexural behavior of aluminum foam sandwich

  • Xiao, Wei;Yan, Chang;Tian, Weibo;Tian, Weiping;Song, Xuding
    • Steel and Composite Structures
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    • v.29 no.3
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    • pp.301-308
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    • 2018
  • Properties of AFS vary with the changes in the face-sheet materials. Hence, the performance of AFS can be optimized by selecting face-sheet materials. In this work, three types of face-sheet materials representing elastic-perfectly plastic, elastic-plastic strain hardening and purely elastic materials were employed to study their effects on the flexural behavior and failure mechanism of AFS systematically. Result showed face-sheet materials affected the failure mechanism and energy absorption ability of AFS significantly. When the foam cores were sandwiched by aluminum alloy 6061, the AFS failed by face-sheet yielding and crack without collapse of the foam core, there was no clear plastic platform in the Load-Displacement curve. When the foam cores were sandwiched by stainless steel 304 and carbon fiber fabric, there were no face-sheet crack and the sandwich structure failed by core shear and collapse, plastic platform appeared. Energy absorption abilities of steel and carbon fiber reinforced AFS were much higher than aluminum alloy reinforced one. Carbon fiber was suggested as the best choice for AFS for its light weight and high performance. The versus strength ratio of face sheet to core was suggested to be a significant value for AFS structure design which may determine the failure mechanism of a certain AFS structure.

A Study on Lightweight Design of Double Deck High-Speed Train Hybrid Carbody Using Material Substitution and Size Optimization Method (소재대체법과 치수최적화 기법을 이용한 2층 고속열차 하이브리드 차체 구조물의 경량 설계 연구)

  • Im, Jae-Moon;Jung, Min-Ho;Kim, Jong-Yeon;Shin, Kwang-Bok
    • Composites Research
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    • v.32 no.1
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    • pp.29-36
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    • 2019
  • The purpose of this paper is to suggest a lightweight design for the aluminum extrusion carbody structure of a double deck high-speed train using material substitution and size optimization method. In order to conduct material substitution, the topology optimization was used to determine the application parts of sandwich composites at the carbody structures. The results of analysis showed that sandwich composites could be applied at roof and 2nd underframe. The size optimization was used to determine thickness of the aluminum extruded and carbon/epoxy composite. The design variable, state constraint and objective function were formulated to solve the size optimization, and then, the feasible design was presented by these conditions. The results of the lightweight design showed that the weight of double deck high-speed train hybrid carbody could be reduced by 2.18(17.70%) tons.

Experimental study on shear, tensile, and compression behaviors of composite insulated concrete sandwich wall

  • Zhang, Xiaomeng;Zhang, Xueyong;Liu, Wenting;Li, Zheng;Zhang, Xiaowei;Zhou, Yilun
    • Advances in concrete construction
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    • v.11 no.1
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    • pp.33-43
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    • 2021
  • A new type of composite insulated concrete sandwich wall (ICS-wall), which is composed of a triangle truss steel wire network, an insulating layer, and internal and external concrete layers, is proposed. To study the mechanical properties of this new ICS-wall, tensile, compression, and shearing tests were performed on 22 specimens and tensile strength and corrosion resistance tests on 6 triangle truss joints. The variables in these tests mainly include the insulating plate material, the thickness of the insulating plate, the vertical distance of the triangle truss framework, the triangle truss layout, and the connecting mode between the triangle truss and wall and the material of the triangle truss. Moreover, the failure mode, mechanical properties, and bearing capacity of the wall under tensile, shearing, and compression conditions were analyzed. Research results demonstrate that the concrete and insulating layer of the ICS-wall are pulling out, which is the main failure mode under tensile conditions. The ICS-wall, which uses a graphite polystyrene plate as the insulating layer, shows better tensile properties than the wall with an ordinary polystyrene plate. The tensile strength and bearing capacity of the wall can be improved effectively by strengthening the triangle truss connection and shortening the vertical distances of the triangle truss. The compression capacity of the wall is mainly determined by the compression capacity of concrete, and the bonding strength between the wall and the insulating plate is the main influencing factor of the shearing capacity of the wall. According to the tensile strength and corrosion resistance tests of Austenitic stainless steel, the bearing capacity of the triangle truss does not decrease after corrosion, indicating good corrosion resistance.

Vibration analysis of damaged core laminated curved panels with functionally graded sheets and finite length

  • Zhao, Li-Cai;Chen, Shi-Shuenn;Xu, Yi-Peng;Tahouneh, Vahid
    • Steel and Composite Structures
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    • v.38 no.5
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    • pp.477-496
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    • 2021
  • The main objective of this paper is to study vibration of sandwich open cylindrical panel with damaged core and FG face sheets based on three-dimensional theory of elasticity. The structures are made of a damaged isotropic core and two external face sheets. These skins are strengthened at the nanoscale level by randomly oriented Carbon nanotubes (CNTs) and are reinforced at the microscale stage by oriented straight fibers. These reinforcing phases are included in a polymer matrix and a three-phase approach based on the Eshelby-Mori-Tanaka scheme and on the Halpin-Tsai approach, which is developed to compute the overall mechanical properties of the composite material. Three complicated equations of motion for the panel under consideration are semi-analytically solved by using 2-D differential quadrature method. Several parametric analyses are carried out to investigate the mechanical behavior of these multi-layered structures depending on the damage features, through-the-thickness distribution and boundary conditions. It is seen that for the large amount of power-law index "P", increasing this parameter does not have significant effect on the non-dimensional natural frequency parameters of the FG sandwich curved panel. Results indicate that by increasing the value of isotropic damage parameter "D" up to the unity (fully damaged core) the frequency would tend to become zero. One can dictate the fiber variation profile through the radial direction of the sandwich panel via the amount of "P", "b" and "c" parameters. It should be noticed that with increase of volume fraction of fibers, the frequency parameter of the panels does not increase necessarily, so by considering suitable amounts of power-law index "P" and the parameters "b" and "c", one can get dynamic characteristics similar or better than the isotropic limit case for laminated FG curved panels.

Free vibration analysis of a laminated trapezoidal plate with GrF-PMC core and wavy CNT-reinforced face sheets

  • Yingqun Zhang;Qian Zhao;Qi Han;N. Bohlooli
    • Steel and Composite Structures
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    • v.48 no.3
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    • pp.275-291
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    • 2023
  • This paper has focused on presenting vibration analysis of trapezoidal sandwich plates with 3D-graphene foam reinforced polymer matrix composites (GrF-PMC) core and FG wavy CNT-reinforced face sheets. The porous graphene foam possessing 3D scaffold structures has been introduced into polymers for enhancing the overall stiffness of the composite structure. Also, 3D graphene foams can distribute uniformly or non-uniformly in the plate thickness direction. The effective Young's modulus, mass density and Poisson's ratio are predicted by the rule of mixture. In this study, the classical theory concerning the mechanical efficiency of a matrix embedding finite length fibers has been modified by introducing the tube-to-tube random contact, which explicitly accounts for the progressive reduction of the tubes' effective aspect ratio as the filler content increases. The First-order shear deformation theory of plate is utilized to establish governing partial differential equations and boundary conditions for trapezoidal plate. The governing equations together with related boundary conditions are discretized using a mapping-generalized differential quadrature (GDQ) method in spatial domain. Then natural frequencies of the trapezoidal sandwich plates are obtained using GDQ method. Validity of the current study is evaluated by comparing its numerical results with those available in the literature. It is explicated that 3D-GrF skeleton type and weight fraction, carbon nanotubes (CNTs) waviness and CNT aspect ratio can significantly affect the vibrational behavior of the sandwich structure. The plate's normalized natural frequency decreased and the straight carbon nanotube (w=0) reached the highest frequency by increasing the values of the waviness index (w).

Study of the Perfomance Estimation for (Semi)Incombustible Composite ((준)불연성 복합재료의 성능 평가 연구)

  • 조정미;장기욱;김규직
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.97-101
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    • 2001
  • Composite materials have been applied widely in interior panels of buildings and transport vehicles. Recently good fire performance and weight reduction are key issues in the fields. In the present study we investigated effects of processing parameters on the performance of honeycomb sandwich panels, especially peel strength of the panel and fire performance. The processing parameters considered were types of matrix resin, resin contents, panel cure conditions, and surface painting process conditions. The results showed that the higher resin content provides the better peel strength. Controled cure steps are also needed to obtain good pee] strength. Paint processing parameters including base putty thickness and paint drying conditions and paint thickness are important to obtain good paint adhesion and good fire performance.

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Manufacture of light-weight machine tool structures using composite materials (복합재료를 이용한 경량 공작기계 구조물 제작에 관한 연구)

  • Suh, Jung-Do;Lee, Dai-Gil;Kim, Hak-Sung;Kim, Jong-Min;Choi, Jin-Kyung
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.189-196
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    • 2001
  • Machine tools of high-speed and high-precision are required for various fields of industry such as semiconductor, automobile, mold fabrication and so on. Light-weight machine tool structure is essential for reduction of production time through rapid transportation. Also, high damping capacity of the structure is required to obtain precise products without vibration during manufacturing. Composite materials have high potential for machine tool structures due to its high specific stiffness and good damping characteristics. In this study, the design and the manufacture of a hybrid machine tool structure using composite materials was attempted and the damping capacity was investigated experimentally.

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A variational asymptotic approach for thermoelastic analysis of composite beams

  • Wang, Qi;Yu, Wenbin
    • Advances in aircraft and spacecraft science
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    • v.1 no.1
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    • pp.93-123
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    • 2014
  • A variational asymptotic composite beam model has been developed for thermoelastic analysis. Composite beams, including sandwich structure and laminates, under different boundary conditions are examined. Previously developed beam model, which is based on variational-asymptotic method, is extended to incorporate temperature-dependent materials experiencing large temperature changes. The recovery relations have been derived so that the temperatures, heat fluxes, stresses, and strains can be recovered over the cross-section. The present theory is implemented into the computer program VABS (Variational Asymptotic Beam Sectional analysis). Numerical results are compared with the 3D analysis for the purpose of demonstrating advantages of the present theory and use of VABS.

Axiomatic Design of Composite Double Arm Type Robot Hands and Wrists for Handling Large Glass Panel Displays (공리 설계를 적용한 대형 평판 디스플레이용 더블암형 복합재료 로봇 핸드 및 리스트)

  • 이창섭;이대길;최진경
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.241-244
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    • 2002
  • Recently, the size of glass panel is increased to $1250 mm{\times}1100 mm{\times}0.7 mm$, whose mass is 2.65 kg, which requires much stiffer robot structure. In addition to the high stiffness, the robot hands and wrists for glass panel handling should have miller surface finishing of its outer surface to prevent particles and dusts from adhering on the surface. The maximum height of the robot structure should not be larger than 1500 mm because other automated guided vehicles (AGV) and transfer equipments have been designed within this size limit. The difference of maximum deflections of the four ends of the hands before and after loading the glass panel should be less than 2.0 mm. In this work, the robot hands and wrists for handling large glass panel displays were designed based on the axiomatic design using the finite element method along with optimization routine.

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Strength Estimation of T-joint Area of Composite Housing of Medium Range Surveillance Radar (중거리급 탐색레이더 복합재 하우징의 T-joint 영역 구조 강도 평가)

  • Kwon, Min-Sang
    • Journal of the Korea Institute of Military Science and Technology
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    • v.11 no.4
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    • pp.149-158
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    • 2008
  • This article provides strength estimation of T-joint area which made of composite material. Inner and outer structures of medium range surveillance radar are all made of sandwich structure which is made with composite material(CFRP) and aluminum honeycomb core. Since the radar is voluminous and has very complex inner structure, the whole structure cannot be made as one piece. Therefore, usage of T-joints is inevitable. Since some of stress concentration areas were located around T-joint area, series of strength estimations were conducted. Three different configurations were tested to improve mechanical properties(primarily on strength). The results show an improvement on strength to meet calculated strength on stress concentrated T-joint area.