• Title/Summary/Keyword: Composite filament

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Characteristics of GRP tube using Composite Hollow Bushing by Filament Winding (Filament Winding에 의한 Composite Hollow Bushing용 GRP tube의 특성)

  • Cho, Han-Goo;Kang, Hyung-Kyung;Yoo, Dea-Hoon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.378-379
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    • 2008
  • Recently, composite hollow bushings have been increasingly employed mainly from the various characteristics. Composite bushings are superior to porcelain bushings in several respects, including lighter weight, better anti-pollution and anti-explosion properties, and easer manufacturing. Filament wound GRP tubes which have various winding angle were manufactured by using a filament winding machine. This paper will show some design issues and winding condition for composite bushing. And, results show that the winding condition of composite GRP tubes can be used to improved their bending strength and pressure, For bending and pressure tested, tubes with the hybrid winding pattern show higher strength than those of unit winding pattern. Also, the influence of absorption was evaluated through such as measurement of the dye penetration test and water diffusion test, also aspects of surface state using scanning electron microscopy.

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Modal Analysis of Filament-wound Composite Towers for Large Scale Wind-Turbine (대형 풍력 발전용 필라멘트 와인딩 복합재 타워의 고유 진동수 해석에 관한 연구)

  • Hong, Gheol-Hyun
    • Journal of Ocean Engineering and Technology
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    • v.25 no.2
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    • pp.73-78
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    • 2011
  • The purpose of this study was to investigate the natural frequency of filament-wound composite towers for large scale wind-turbines using the finite element method (FEM). To define the material properties, we used both the effective property method and the stacking properties method. The effective properties method assumes that a composite consists of one ply. The stacking properties method assumes that a composite consists of several stacked plies. First, a modal analysis of the tower, filament-wound with angles of $[{\pm}30]$, was carried out using the two methods for composite material properties, the stacking method and effective method. Then, an FE analysis was performed for composite towers using filament winding angles of $[{\pm}30]$, $[{\pm}45]$, and $[{\pm}60]$. The FE analysis results using the stacking properties of the composite were in good agreement with the results from the effective properties method. The difference between the FEM and material properties methods was approximately 0~0.6%

Buckling Analysis of Filament-wound Composite Towers for Large Scale Wind-Turbine (대형 풍력발전용 필라멘트 와인딩 복합재 타워의 좌굴 해석)

  • Han, Jeong-Young;Hong, Cheol-Hyun
    • Journal of Ocean Engineering and Technology
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    • v.25 no.2
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    • pp.79-84
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    • 2011
  • The purpose of this study was to investigate the buckling load of filament-wound composite towers for large scale wind-turbines using the finite element method (FEM). To define the material properties, we used both the effective property method and stacking properties method. The effective properties method assumes that a composite consists of one ply. The stacking properties method assumes that a composite consists of several stacked plies. First, a linear buckling analysis of the tower, filament-wound with angles of $[{\pm}60]$, was carried out using the two methods for composite material properties: the stacking method and effective method. An FE analysis was also performed for the composite towers using the filament winding angles of $[{\pm}30]$, $[{\pm}45]$, and $[{\pm}60]$. The FE analysis results using the stacking properties of the composite were in good agreement with the results from the effective properties method. The difference between the FEM results and material properties method was approximately 0~2.3%. Above the angle of $[{\pm}60]$, there was little change in the buckling load.

Dynamic Characteristics Analysis of Filament-wound Composite Towers for Large Scale Offshore Wind-Turbine (대형 해상풍력발전용 필라멘트 와인딩 복합재 타워의 동적 특성에 관한 연구)

  • Han, Jeong-Young;Hong, Cheol-Hyun;Jeong, Jae-Hun;Moon, Byong-Young
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.4
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    • pp.55-60
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    • 2012
  • The purpose of this study is to investigate the buckling load of filament-wound composite towers for large scale wind-turbine using finite element method(FEM). To define material properties, we used both the effective property method and the stacking properties method. The effective properties method is to assume that composite consists of one ply. The stacking properties method is to assume that composite consists of some stacked plies. First, linear buckling analysis of the tower, filament-wounded with angles of [${\pm}30$] was carried out by two methods for composite material properties, the stacking method and the effective method. and FE analysis was performed for the composite towers according to filament winding angles of [${\pm}30$], [${\pm}45$], [${\pm}60$]. FE analysis results using the stacking properties of the composite were in good agreement with the results by the effective properties. The difference between FEM results by material properties methods was approximately 0~2.3% in buckling Analysis and approximately 0~0.6% in modal analysis. And above the angle of [${\pm}60$], there was a little change of buckling load.

Impact Damage Behavior in Filament Wound Composite Pressure Vessel

  • Kang, Ki-Weon;Kim, Young-Soo;Choi, Rin;Lee, Mee-Hae
    • International Journal of Safety
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    • v.4 no.2
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    • pp.6-11
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    • 2005
  • The goals of the paper are to understand the impact damage behavior and identify the effect of surface protective materials on impact resistance in filament wound composite pressure vessels. For these, a series of low velocity impact tests was performed on specimens cutting from the full scale pressure vessel by the instrumented impact testing machine. The specimens are classified into two types, which are with and without surface protective material. The visualization for impact damage by two different impactors is made by metallurgical microscope. Based on the impact force history and damage, the impact resistance parameters were employed,rod its validity in identifying the damage resistance of filament wound composite pressure vessel was reviewed. As the results, the impact resistance of the filament wound composites and its dependency on the surface protective material were evaluated quantitatively

Applications of Fiber Bragg Grating Sensor Technology (FBG 센서 기술의 응용 사례)

  • Kang Dong-Hoon
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.3-9
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    • 2006
  • Among many fabrication methods of composite materials, filament winding is the most effective method for fabricating axis-symmetric structures such as pressure tanks and pipes. Filament wound pressure tanks are under high internal pressure during the operation and it has the complexity in damage mechanisms and failure modes. Fiber optic sensors, especially FBG sensors can be easily embedded into the composite structures contrary to conventional electric strain gages (ESGs). In addition, many FBG sensors can be multiplexed in single optical fiber using wavelength division multiplexing (WDM) techniques. In this paper, we fabricated several filament wound pressure tanks with embedded FBG sensors and conducted some kinds of experiments such as an impact test, a bending test, and a thermal cycling test. From the experimental results, it was successfully demonstrated that FBG sensors are very appropriate to composite structures fabricated by filament winding process even though they are embedded into composites by multiplexing.

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A Study on the Processing Parameters of Filament Winding with Design of Experiment (실험계획법을 이용한 필라멘트 와인딩 공정변수에 대한 연구)

  • 최창근;이중희;김병선;김병하;황병선
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.208-211
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    • 2000
  • Processing parameters of filament winding were investigated by using design of experiment. To understand 4 main effects(fiber tension, impregnation pressure, processing rate, and temperature) and 3 interactions, $L_{27}(3^{13})$ orthogonal array table was adopted. The used materials were carbon fiber and epoxy resin. Split disk test and short-beam test, which are the general test methods for filament wound composite material, were selected as evaluation methods for a filament would part. The optimal processing parameters for the filament winding were easily found through the analysis of variance of the experimental results.

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Fluoro-illite/polypropylene Composite Fiber Formation and Their Thermal and Mechanical Properties (불소화 일라이트/폴리프로필렌 복합섬유 형성 및 열 및 기계적 특성)

  • Jeong, Euigyung;Lee, Young-Seak
    • Applied Chemistry for Engineering
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    • v.22 no.5
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    • pp.467-472
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    • 2011
  • This study investigated illite/polypropylene (PP) composite filament formation via melt-spinning and evaluated their physical properties to prepare functional fibers using natural materials. When composite filaments were formed, the composite filaments exhibited smaller fiber diameters compared to that of neat PP filament because of the lubricant effect of illite induced by its layered structure. Moreover, fluorination effect increased interfacial affinity and dispersion in the polymer, resulting in smaller diameter of fluorinated illite/PP composite filament, which was 2/3 of the neat PP filament diameter. Addition of raw and fluorinated illite improved thermal stability of illite/PP composite filament. Raw illite/PP composite filament cannot be used for a practical application, because it broke during drawing process, whereas the fluorinated illite/PP composite filament can be used for a practical application, because it exhibited similar tensile strength of the neat PP filament and 50% increased modulus. Even with improved illite/PP interfacial affinity and illite dispersion in the polymer, illite/PP composite filament formed microcomposite, because non-expandable illite had strongly bound layers, resulting in only a little illite exfoliation and PP intercalation into illite.

Development of Filament Wound Composite Pressure Vessels with a Single Boss (필라멘트 와인딩법에 의한 단일 개구부 복합재료 압력용기의 개발)

  • Hwang, Byeong-Seon;Kim, Byeong-Seon;Kim, Byeong-Ha;Park, Seung-Beom;Roger, Davidson
    • 연구논문집
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    • s.30
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    • pp.129-135
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    • 2000
  • Double boss type composite pressure bottles have been developed widely but single boss type had not because there are some difficulty in technical point. In this paper a research was performed to develop composite pressure vessel in conjunction with design, fabrication, and test. Fiber pattern and angles were decided by CADFIL software and they are [liner/$15^{\circ}$/$15^{\circ}$/$90^{\circ}$/$18^{\circ}$/$90^{\circ}$/$21^{\circ}$/$21^{\circ}$/$90^{\circ}$]. Fabrication of bottles was done by AEA's 5-axis filament winding machine. During fabrication fiber optic sensor were embedded to measure were behavior of structure at the applied internal pressure. Even though satisfied test results were not obtained, the experimental set-up of fiber optics showed the possibility for the application of filament wound vessels. However, the conventional strain and fabrication of single boss composite bottles.

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Design and Manufacturing of Composite Drive Shaft for Automobiles (자동차용 복합재료 드라이브샤프트 설계 및 성형 연구)

  • Kim, T.W.;Lee, S.K;Jun, E.J.;Kim, W.D.;Lee, D.G.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.3
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    • pp.109-117
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    • 1993
  • A carbon/epoxy composite drive shaft used for the power transmission of the automobiles with steel joints. Compared with the metallic drive shaft, the composite one has the weight saving of 50% with equivalent torsional strength and fatigue characteristics. In this study, the filament winding technique for the composite tube and composite/metal joining technique are estabilished. The performance test of the drive shaft is carried out. The optimal condition of the surface roughness of the steel adherend was $1.5{{\mu}m}$ to $2.5{{\mu}m}$, and the optimal condition of the bonding thickness was 0.15mm. Maximum torque and torsional stiffness of the composite drive shaft manufactured by filament winding process were found to be $210kg{\cdot}m$ and $18.5kg{\cdot}m/deg$, respectively.

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