• Title/Summary/Keyword: Composite ceramic

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EFFECTS OF SURFACE TREATMENT AND BONDING AGENTS ON SHEAR BOND STRENGTH OF THE COMPOSITE RESION TO IPS-EMPRESS CERAMIC (IPS-Empress 도재에 대한 콤포짓트 레진의 전단결합강도)

  • Yoon, Byeung-Sik;Im, Mi-Kyung;Lee, Yong-Keun
    • Restorative Dentistry and Endodontics
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    • v.23 no.1
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    • pp.413-423
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    • 1998
  • Dental ceramics exhibit excellent esthetic property, compressive strength, chemical durability, biocompatibility and translucency. This study evaluated the shear bond strength of composite resin to the new heat-pressed ceramic material (IPS-Empress System) depending on the surface treatments and bonding agents. The surface treatments were etching with 4.0% hydrofluoric acid, application of silane, and the combination of the two methods. Composite resin was bonded to ceramic with four kinds of dentin bonding agents(All-Bond 2, Heliobond, Scotch bond Multi-purpose and Tenure bonding agents). The ceramic specimen bonded with composite resin was mounted in the testing jig, and the universal testing machine(Zwick 020, Germany) was used to measure the shear bond strength with the cross head speed of 0.5 mm/min. The results obtained were as follows 1. The mean shear bond strength of the specimens of which the ceramic surface was treated with the combination of hydrofluoric acid and silane before bonding composite resin was significantly higher than those of the other surface treatment groups(p<0.05). 2. In the case of All-Bond 2 and Scotchbond Multi-purpose bonding agent group, the surface treatment methods did not influenced significantly on the shear bond(p>0.05). 3. Of the four bonding agents tested, the shear bond strength of Heliobond was significantly lower than those of other bonding agents regardless of the surface treatment methods(p<0.05). 4. The highest shear bond strength($12.55{\pm}1.92$ MPa) was obtained with Scotchbond Multipurpose preceded by the ceramic surface treatment with the combination of 4% hydrofluoric acid and silane.

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Preparation and Characterization of Organic-inorganic Hybrid Composite Film with Plate-shaped Alumina by Electrophoretic Deposition as a Function of Aging Time of Sol-Gel Binder

  • Kim, Doo Hwan;Park, Hee Jeong;Choi, Jinsub;Lim, Hyung Mi
    • Journal of the Korean Ceramic Society
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    • v.52 no.5
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    • pp.366-373
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    • 2015
  • Sol-gel binder was prepared by hydrolysis and condensation reaction using boehmite sol and methyltrimethoxysilane as a function of aging-time. The coating slurry was composed of a plate-shape alumina in the sol-gel binder for the EPD process, in which particles dispersed in the slurry were deposited on the electrode under an electric field due to the surface charge. We studied the effects of three parameters: the content of boehmite, the aging time, and the applied voltage, on the physical, thermal, and electrical properties of the hybrid composite films by EPD. The amount of boehmite was 10 ~ 20 wt% and the aging time was 0.5 ~ 72, with a fixed amount of plate-shape alumina of 10 wt%. The condition of applied voltage was 5 ~ 30 V with a distance of 2 cm between the electrode during the EPD process. We confirmed that a structure of hybrid composite films of well-ordered plate alumina was deposited on the substrate when the film was prepared using a sol-gel binder composed of 15 wt% boehmite with 1 hr aging time and EPD at 10 V. The process shows a weight loss of 7% at $500^{\circ}C$ in TGA and a breakdown voltage of 8 kV at $87{\mu}m$.

$MoSi_2$/SiC Ceramic Composites Prepared by Polymer Pyrolysis (고분자 열분해에 의한 $MoSi_2$/SiC 세라믹 복합체)

  • 김범섭;김득중;김동표
    • Journal of the Korean Ceramic Society
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    • v.37 no.8
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    • pp.805-810
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    • 2000
  • The formation, microstructure and properties of MoSi2/SiC ceramic composites by polymer pyrolysis were investigated for the application of heating element material. Polymethylsiloxanes were mixed with Si, SiC, MoSi2 as filler and ceramic composites prepared by pyrolysis in N2 atmosphere at 1320~145$0^{\circ}C$ were studied. Dimensional change, density variation and phases were analyzed and correlated to the resulting material properties. Microstructures of ceramic composite prepared by polymer pyrolysis were composed of MoSi2, SiC and silicon oxycarbide glass matrix. Depending on the pyrolysis conditions, ceramic composites with a density of 86~90 TD%, a fracture strength of 213~284 MPa, a thermal expansion coefficient of 4~7$\times$10-6 were obtained. The electrical resistivity of the specimen decreased with increasing of temperature up to 50$0^{\circ}C$.

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Characterization of the Ceramic Reinforced AC4C Matrix Composites Processed by Squeeze Casting (용탕단조법으로 제조된 AC4C 합금기 세라믹강화 복합재료의 특성연구)

  • Kim, Eok-Soo
    • Journal of Korea Foundry Society
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    • v.25 no.2
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    • pp.88-94
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    • 2005
  • The microstructure and mechanical property of the ceramic reinforced AC4C matrix composites processed by squeeze casting were investigated. In this study Kaowool and Saffil fiber which are ceramic reinforcements are used as preform materials. As a matrix material, Al-7wt.%Si-0.3wt.%Mg(AC4C) has been used. In case of Kaowool and Saffil/AC4C composites, 7.5 MPa squeezing pressure and minimum 7.0% binder amount are needed to produce sound composite materials. The tensile strength of Kaowool/ AC4C composite is lower than the matrix metal and this can be explained by the melt unfilling due to formed cluster of Kaowool reinforcements. But the mechanical properties of hardness, wear resistance and thermal expansion are better than the matrix materials due to the strengthening effect of ceramic reinforcements.

Synthesis and Characterization of Al2O3/ZrO2, Al2O3/TiO2 and Al2O3/ZrO2/TiO2 Ceramic Composite Particles Prepared by Ultrasonic Spray Pyrolysis

  • Shim, In-Soo;Lee, Chang-Seop
    • Bulletin of the Korean Chemical Society
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    • v.23 no.8
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    • pp.1127-1134
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    • 2002
  • Fine ceramic particles of zirconia toughened alumina (ZTA), titania toughened alumina (TTA), and zirconia-titania toughened alumina (ZTTA) have been synthesized by ultrasonic spray pyrolysis (USP) at various temperatures from starting salt solutio ns of various compositions aiming for the development of catalytic material. These particles were characterized for properties such as shape, size and size distribution, diffraction pattern, and chemical and phase composition of elements by scanning electron microscopy (SEM), particle size analyzer (PSA), x-ray diffraction (XRD), and inductively coupled plasma-atomic emission spectroscopy (ICP-AES). Chemical compositions and sizes of ceramic composites have been controled by the stoichiometry of salt solutions and the flow rate of spraying solutions. The optimum experimental conditions for the various composite particle syntheses have been proposed.

Effec of different zirconia primers on shear bond strengths of composite resin to bonded zirconia (지르코니아 프라이머 종류에 따른 복합레진-지르코니아의 전단결합강도)

  • Shi, Hong-Bing;Kim, Tae-Seok;Ahn, Jae-Seok;Lee, Jung-Hwan
    • Journal of Technologic Dentistry
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    • v.38 no.3
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    • pp.135-142
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    • 2016
  • Purpose: The aim of this research was to evaluate the influence of different surface treatments on the shear bond strength of zirconia ceramic to composite resin. Methods: Seventy two cylinder-shape (diameter: 5 mm; height: 12 mm) blocks of experimental industrially manufactured Y-TZP ceramic were abraded with $125{\mu}m\;Al_2O_3$ particles and randomly divided into 4 groups. All the materials were categorized as group Gc(control group - composite resin veneering on zirconia surface), Gr - composite resin veneering after surface treatment of Rocatec system (3M ESPE, Seefeld, Germany) group; Gz - composite resin veneering after surface treatment of Zirconia primer (Z-primer, Bisco, U.S.A) group; Gm - composite resin veneering after surface treatment of zirconia primer (Monobond plus, ivoclar vivadent AG, Liechtenstein) group. Two different zirconia primers and Rocatec system were used to zirconia cylinders (n=16) onto the zirconia surface. Zirconia specimens, polished and roughened, were pretreated and composite bilayer cylinders bonded using conventional adhesive techniques. Results: Shear bond strengths were analyzed using single-factor ANOVA(p<0.05). Bond strength values achieved after airbone particle abrasion and zirconia surface pre-treatments(p<0.05). Conclusion: Shear bond strength tests denmonstrated that zirconia primer is a viable method to improved bond strength between zirconia ceramic core and veneering composites.

Preparation of Al-SiCp Composite Coating by Plasma Thermal Spray (플라즈마 용사에 의한 Al-SiCp 복합재료 코팅층의 제조)

  • 민준원;유승을;김영정;김정석;서동수
    • Journal of the Korean Ceramic Society
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    • v.40 no.5
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    • pp.460-467
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    • 2003
  • Al-SiC$_{p}$ composite layer was prepared by plasma thermal spray on aluminum substrate using composite powder prepared by mechanical alloying. Mechanically alloyed powder was achieved after 24 h milling, which was used for thermal spray coating. The correlations between process conditions and thickness/porosity were analyzed, and increase of hardness was confirmed. The presence of Al-Si-C-O compound was detected by TEM analysis.

Resonance Characteristics of a 1-3 Piezoelectric Composite Transducer of Circular Arch Shape (원호형 1-3 압전 복합재 변환기의 공진 특성)

  • Kim, Dae-Seung;Kim, Jin-Oh
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.3
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    • pp.301-312
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    • 2009
  • This paper presents a theoretical approach to calculate the resonant frequency of a thickness vibration mode in the radial direction for a 1-3 piezoelectric composite transducer of circular arch shape. For the composite transducer composed of a piezoelectric ceramic and a polymer, vibration parameters were derived according to the volume ratio of a ceramic, and a vibration characteristic equation was derived from the piezoelectric governing equations with adequate boundary conditions. The fundamental resonant frequencies were calculated numerically and verified by comparing them with those obtained from the finite element analysis and the experiment. The volume ratio and the thickness are more substantial than the curvature radius to determine the fundamental resonant characteristics, and the fundamental resonant frequency becomes higher for the larger volume ratio of the piezoelectric ceramic and for the smaller thickness.

Structure and Properties of EN AC AlSi12 Alloy Reinforced by Ceramic Fibre and Particles

  • Dobrzanki, Leszek A.;Kremzer, Marek
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1078-1079
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    • 2006
  • The paper presents the possibilities of obtaining new composite materials based on sintered porous ceramics with particles and fibre of $Al_2O_3$ infiltrated by aluminum alloy. The EN AC - AlSi12 alloy features the matrix material, whereas the RF50AX-301 preform, of Saffil Automotive, was used as the reinforcement. Examinations of ceramics preforms permeability were made. Metallographic examination of composite materials made on light microscope and in scanning electron microscope show that aluminum alloys fill micropores in the matrix. New composite materials show twice higher value of hardness in comparison with matrix. Results indicate that it is possible to infiltrate porous ceramic with liquid aluminum alloy to obtain new composite materials were advantageous properties of each component are connected.

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Thermal Shock Resistance of $80Al_2O_3-20Al$ Composites: Experiments and Finite Element Analysis ($80Al_2O_3-20Al$ 복합재료의 내열충격성: 실험과 유한요소 해석)

  • 김일수;신병철
    • Journal of the Korean Ceramic Society
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    • v.37 no.3
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    • pp.201-204
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    • 2000
  • Thermal shock resistance of 80Al2O3-20Al composite and monolithic alumina ceramics was compared. Fracture strength was measured by using a 4-pont bending test after quenching. Thermal stresses of the ceramics and ceramic-metal composites were calculated using a finite element analysis. The bending strength of the Al2O3 ceramics decreased catastropically after quenching from 20$0^{\circ}C$ to $0^{\circ}C$. The bending strength of the composite also decreased after quenching from 200~2$25^{\circ}C$, but the strength reduction was much smaller than for Al2O3. The maximum thermal stress occured in the monolithic alumina ceramics when exposed to a temperature difference of 20$0^{\circ}C$ was 0.758 GPa. The same amount of stress occured in the Al2O3-Al composite when the temperature difference of 205$^{\circ}C$ used.

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