• Title/Summary/Keyword: Composite Residual Stress

Search Result 235, Processing Time 0.025 seconds

Effect of residual stress and geometric imperfection on the strength of steel box girders

  • Jo, Eun-Ji;Vu, Quang-Viet;Kim, Seung-Eock
    • Steel and Composite Structures
    • /
    • v.34 no.3
    • /
    • pp.423-440
    • /
    • 2020
  • In the recent years, steel box girder bridges have been extensively used due to high bending stiffness, torsional rigidity, and rapid construction. Therefore, researches related to this girder bridge have been widely conducted. This paper investigates the effect of residual stresses and geometric imperfections on the load-carrying capacity of steel box girder bridges spanning 30 m and 50 m. A three - dimensional finite element model of the steel box girder with a closed section was developed and analyzed using ABAQUS software. Nonlinear inelastic analysis was used to capture the actual response of the girder bridge accurately. Based on the results of analyses, the superimposed mode of webs and flanges was recommended for considering the influence of initial geometric imperfections of the steel box model. In addition, 4% and 16% strength reduction rates on the load - carrying capacity of the perfect structural system were respectively recommended for the girders with compact and non-compact sections, whose designs satisfy the requirements specified in AASHTO LRFD standard. As a consequence, the research results would help designers eliminate the complexity in modeling residual stresses and geometric imperfections when designing the steel box girder bridge.

A Study on the Micro-mechanical Characteristics of Vacuum Hot Pressed Titanium Metal Matrix Composites (고온진공가압 티타늄 금속기 복합재료의 미시-기계적 특성에 관한 연구)

  • 하태준;김태원
    • Proceedings of the Korean Society For Composite Materials Conference
    • /
    • 2003.10a
    • /
    • pp.207-210
    • /
    • 2003
  • Vacuum hot pressing has been used for the development of Ti-MMCs using foil-fiber-foil method, and subsequent micro-mechanical characteristics of the composites are evaluated by means of several experimental processes. As shown by the results, fiber strength degradation occurs during the consolidation, and particularly residual stresses results from the thermal expansion mismatch between fiber and matrix materials during cooling process are incorporated in the changes of mechanical properties of the composites. In industrial applications, the processing conditions avoiding micro-material failures are important together with the properties of finished products, and therefore should be included in the assesment of the material characterization.

  • PDF

Numerical analysis of a new SMA-based seismic damper system and material characterization of two commercial NiTi-alloys

  • Olsen, J.S.;Van der Eijk, C.;Zhang, Z.L.
    • Smart Structures and Systems
    • /
    • v.4 no.2
    • /
    • pp.137-152
    • /
    • 2008
  • The work presented in this paper includes material characterisation and an investigation of suitability in seismic dampers for two commercially available NiTi-alloys, along with a numerical analysis of a new damper system employing composite NiTi-wires. Numerical simulations of the new damper system are conducted, using Brinson's one-dimensional constitutive model for shape memory alloys, with emphasis on the system's energy dissipation capabilities. The two alloys tested showed some unwanted residual strain at temperatures higher than $A_f$, possibly due to stress concentrations near inclusions in the material. These findings show that the alloys are not ideal, but may be employed in a seismic damper if precautions are made. The numerical investigations indicate that using composite NiTi-wires in a seismic damper enhances the energy dissipation capabilities for a wider working temperature range.

3-D fracture analysis of cracked aluminum plates repaired with single and double composite patches using XFEM

  • Jamal-Omidi, Majid;Falah, Mehdi;Taherifar, Davood
    • Structural Engineering and Mechanics
    • /
    • v.50 no.4
    • /
    • pp.525-539
    • /
    • 2014
  • Bonded composite-patch repair has been widely used to restore or extend the service life of damaged structures due to its effectiveness as a mechanical repair technique. In this paper using extended finite element method (XFEM), three-dimensional crack models are developed to examine the fracture behavior of centrally cracked aluminum plates repaired with single and double sided composite patches. Stress intensity factor (SIF) at the crack tip is used as the fracture criterion. In this regard, the effects of the crack lengths, patch materials, orientation of plies, adhesive and patch thickness are examined to estimate the SIF of the repaired plate and the repair performance. The obtained results show that composite patches have significant effect on reduction of the SIF at the crack tip. It is also proved that using double symmetric repair, in comparison to single one, reduces considerably SIF at the crack tip. Hence, the residual strength can be improved significantly as well as fatigue life of the structure. Investigation of ply orientation effects shows SIF increase as the ply orientation is changed from $0^{\circ}$ (perpendicular to the advancing crack) to $90^{\circ}$ (parallel to the crack line). However, the effectiveness of the ply orientation depends on the loading direction and the crack direction.

A Study on Prediction of Fatigue Damage Crack Growth for Stiffener Bonded Composite Laminate Panel (보강재 본딩접합 복합재 적층판구조 피로손상 균열진전 수명예측에 대한 연구)

  • Kwon, Jung-Ho;Jeong, Seong-Moon
    • Composites Research
    • /
    • v.26 no.2
    • /
    • pp.79-84
    • /
    • 2013
  • The prediction and analysis procedure of fatigue damage crack growth life for a stiffener bonded composite laminate panel including center hole and edge notch damage, was studied. It was performed on the basis of fatigue damage growth test results on a laminated skin panel specimens and the analysis results of stress intensity factor for the stiffener bonded composite panel. According to the comparison between experimental test and prediction results of fatigue damage growth life, it was concluded that the residual strength and damage tolerance assessment can be carried out along to the edge notch crack growth.

Fiber Orientation and Warpage of Film Insert Molded Parts with Glass Fiber Reinforced Substrate (유리섬유가 강화된 필름 삽입 사출품의 섬유배향 및 휨)

  • Kim, Seong-Yun;Kim, Hyung-Min;Lee, Doo-Jin;Youn, Jae-Ryoun;Lee, Sung-Hee
    • Composites Research
    • /
    • v.25 no.4
    • /
    • pp.117-125
    • /
    • 2012
  • Warpage of the film insert molded (FIM) part is caused by an asymmetric residual stress distribution. Asymmetric residual stress and temperature distribution is generated by the retarded heat transfer in the perpendicular direction to the attached film surface. Since warpage was not prevented by controlling injection molding conditions, glass fiber (GF) filled composites were employed as substrates for film insert molding to minimize the warpage. Distribution of short GFs was evaluated by using micro-CT equipment. Proper models for micro mechanics, anisotropic thermal expansion coefficients, and closure approximation should be selected in order to calculate fiber orientation tensor and warpage of the FIM part with the composite substrate. After six kinds of micro mechanics models, three models of the thermal expansion coefficient and five models of the closure approximation had been considered, the Mori-Tanaka model, the Rosen and Hashin model, and the third orthotropic closure approximation were selected in this study. The numerically predicted results on fiber orientation tensor and warpage were in good agreement with experimental results and effects of GF reinforcement on warpage of the FIM composite specimen were identified by the numerical results.

Compressive Strength Prediction of Composite Laminates Containing Circular Holes (원공이 있는 복합재 적층판의 압축강도 예측)

  • Kim, Sung Joon;Park, Sehoon
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.49 no.7
    • /
    • pp.549-555
    • /
    • 2021
  • Open hole strength of composite laminates is often used as the design allowable strength for designing composite aircraft structures, particularly those structures subjected to impact loading. Generally, the degradation of strength due to a barely visible impact damage (BVID) is assumed as the strength of 6.0 mm hole diameter in 24.0 mm width specimen. In this study, the residual strength static tests of composite laminates containing circular holes have been performed to investigate the effects of fiber orientation structure on open hole strength. The point stress criterion using a characteristic length is used to predict the open hole strength. The finite element analysis has been used to validate the analytical method. From the test results, it is shown that the characteristic length is related to the percentage of 0°, ±45° and 90° plies of the laminate. And regression analysis has performed to determine the characteristic length and strength of no hole specimens on the arbitrary layup pattern.

A Study on Improving Fatigue Life for Composite Cylinder with Seamless Integrated Liner (이음매 없는 일체형 라이너를 갖는 복합재 압력용기의 피로수명 향상에 대한 연구)

  • Kim, Hyo-Joon
    • Journal of the Korean Institute of Gas
    • /
    • v.17 no.6
    • /
    • pp.46-51
    • /
    • 2013
  • Composite cylinder is used by hydrogen fuel cell vehicles and natural gas vehicles because of high specific modulus, specific strength and fatigue resistance. composite cylinder has a seamless integrated liner and it is fully overwrapped with structural fibers of high strength carbon fibers in an epoxy matrix. In this study, filament winding pattern and autofrettage pressure design technique are presented considering structural weakness of knuckle and compressive residual stress. Presented methodology is verified by pressure cycling test of composite cylinders.

Structural and Thermal Properties of Polysulfone Membrane Including Graphene (그래핀을 포함하는 폴리설폰 멤브레인의 구조 및 열 특성)

  • Choi, Hyunmyeong;Choi, Yong-Jin;Sung, Choonghyun;Oh, Weontae
    • Membrane Journal
    • /
    • v.28 no.1
    • /
    • pp.37-44
    • /
    • 2018
  • Polysulfone composites including graphene were prepared, and their thermal characteristics in membrane states were analyzed by using a custome-made residual stress analyzer and a thermal diffusivity analyzer based on laser flash method. The residual stress analysis was carried out on the polysulfone composite films deposited on Si (100) substrates for 1 cycle of heating and cooling runs. The flat membrane of graphene-embedded polysulfone composites were prepared by the phase transfer method in distilled water and the thermal conductivity was separately measured in the out-of-plane and the in-plane directions. The residual stress of the graphene-embedded polysulfone film was gradually decreased with increasing graphene loading and the out-of-plane thermal conductivity was distinguished from the in-plane thermal conductivity in the flat membranes. These thermal characteristics are caused by the structural uniqueness of graphene and the micro-void structures formed during membrane fabrication.

Mechanical behavior of coiled tubing over wellhead and analysis of its effect on downhole buckling

  • Zhao, Le;Gao, Mingzhong;Li, Cunbao;Xian, Linyun
    • Steel and Composite Structures
    • /
    • v.44 no.2
    • /
    • pp.199-210
    • /
    • 2022
  • This study build finite element analysis (FEA) models describing the bending events of coiled tubing (CT) at the wellhead and trips into the hole, accurately provide the state of stress and strain while the CT is in service. The bending moment and axial force history curves are used as loads and boundary conditions in the diametrical growth models to ensure consistency with the actual working conditions in field operations. The simulation diametrical growth results in this study are more accurate and reasonable. Analysis the factors influencing fatigue and diametrical growth shows that the internal pressure has a first-order influence on fatigue, followed by the radius of the guide arch, reel and the CT diameter. As the number of trip cycles increase, fatigue damage, residual stress and strain cumulatively increase, until CT failure occurs. Significant residual stresses remain in the CT cross-section, and the CT exhibits a residual curvature, the initial residual bending configuration of CT under wellbore constraints, after running into the hole, is sinusoidal. The residual stresses and residual bending configuration significantly decrease the buckling load, making the buckling and buckling release of CT in the downhole an elastic-plastic process, exacerbating the helical lockup. The conclusions drawn in this study will improve CT models and contribute to the operational and economic success of CT services.