• Title/Summary/Keyword: Composite Material Pipes

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Fracture behavior using AE method and reliability assessment of CFRP based on absorbed moisture (흡습된 CFRP의 AE에 의한 파과거동과 신뢰성 평가)

  • 남기우;김선진
    • Journal of Ocean Engineering and Technology
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    • v.10 no.4
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    • pp.38-50
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    • 1996
  • Recently carbon fiber reinforced plastic (CFRP) has been used structural materials in corrosive environment such as for water, chemical tank and pipes. However, mechanical properties of such materials may be change when CFRP and exposed to corrosive environment for long periods of time. The degradation behavior of carbon fiber/epoxy resin composite material in distilled water is investigated using acoustic emission (AE) technique, Fracture toughness tests are performed on the compact tension specimens that are pilled by two types of $[O_2/9O_2]_{3s}$ and $[O/9O]_6s$. During the testes, AE test was carried out to monitor the damage of CFRP by moisture absorption. The data was treated by 2-parameter Weibull distribution and the fracture surface was observed by scanning electron microscope.

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Constitutive model coupled with damage for carbon manganese steel in low cycle fatigue

  • Huang, Zhiyong;Wang, Qingyuan;Wagner, Daniele;Bathias, Claude
    • Steel and Composite Structures
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    • v.17 no.2
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    • pp.185-198
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    • 2014
  • Carbon-manganese steel A42 (French standards) is used in steam generator pipes of nuclear center and subject to low cycle fatigue (LCF) loads. In order to obtain the material LCF behavior, the tests are implemented in a hydraulic fatigue machine. The LCF plastic deformation and cyclic stress in macroscope have been influenced by the accumulated low cycle fatigue damage. The constitutive kinematic and isotropic hardening modeling is modified with coupling fatigue damage to describe the fatigue behavior. The improved model seems to be good agreement with the test results.

Simulation and modeling for stability analysis of functionally graded non-uniform pipes with porosity-dependent properties

  • Peng Zhang;Jun Song;Tayebeh Mahmoudi
    • Steel and Composite Structures
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    • v.48 no.2
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    • pp.235-250
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    • 2023
  • The present paper examines the stability analysis of the buckling differentiae of the small-scale, non-uniform porosity-dependent functionally graded (PD-FG) tube. The high-order beam theory and nonlocal strain gradient theory are operated for the mathematical modeling of nanotubes based on the Hamilton principle. In this paper, the external radius function is non-uniform. In contrast, the internal radius is uniform, and the cross-section changes along the tube length due to these radius functions based on the four types of useful mathematical functions. The PD-FG material distributions are varied in the radial direction and made with ceramics and metals. The governing partial differential equations (PDEs) and associated boundary conditions are solved via a numerical method for different boundary conditions. The received outcomes concerning different presented parameters are valuable to the design and production of small-scale devices and intelligent structures.

Study on the Crack and Thermal Degradation of GFRP for UPE Gelcoat Coated Underground Pipes Under the High Temperature Water-Immersion Environment (고온 수침 환경에서 UPE 겔코트 코팅된 지중 매설 파이프용 GFRP의 열화 및 크랙 발생 특성에 관한 연구)

  • Kim, Daehoon;Eom, Jaewon;Ko, Youngjong;Lee, Kang-Il
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.4
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    • pp.169-177
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    • 2018
  • Glass fiber reinforced polyester (GFRP) composites are widely used as structural materials in harsh environment such as underground pipes, tanks and boat hulls, which requires long-term water resistance. Especially, these materials might be damaged due to delamination between gelcoat and composites through an osmotic process when they are immersed in water. In this study, GFRP laminates were prepared by surface treatment of UPE (unsaturated polyester) gelcoat by vacuum infusion process to improve the durability of composite materials used in underground pipes. The composite surface coated with gelcoat was examined for surface defects, cracking, and hardness change characteristics in water-immersion environments (different temperatures of $60^{\circ}C$, $75^{\circ}C$, and $85^{\circ}C$). The penetration depth of cracks was investigated by micro CT imaging according to water immersion temperature. It was confirmed that cracks developed into the composites material at $75^{\circ}C$ and $85^{\circ}C$ causing loss of durability of the materials. The point at which the initial crack initiated was defined as the failure time and the life expectancy at $23^{\circ}C$ was measured using the Arrhenius equation. The results from this study is expected to be applied to reliability evaluation of various industrial fields where gelcoat is applied such as civil engineering, construction, and marine industry.

Nano-delamination monitoring of BFRP nano-pipes of electrical potential change with ANNs

  • Altabey, Wael A.;Noori, Mohammad;Alarjani, Ali;Zhao, Ying
    • Advances in nano research
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    • v.9 no.1
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    • pp.1-13
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    • 2020
  • In this work, the electrical potential (EP) technique with an artificial neural networks (ANNs) for monitoring of nanostructures are used for the first time. This study employs an expert system to identify size and localize hidden nano-delamination (N.Del) inside layers of nano-pipe (N.P) manufactured from Basalt Fiber Reinforced Polymer (BFRP) laminate composite by using low-cost monitoring method of electrical potential (EP) technique with an artificial neural networks (ANNs), which are combined to decrease detection effort to discern N.Del location/size inside the N.P layers, with high accuracy, simple and low-cost. The dielectric properties of the N.P material are measured before and after N.Del introduced using arrays of electrical contacts and the variation in capacitance values, capacitance change and node potential distribution are analyzed. Using these changes in electrical potential due to N.Del, a finite element (FE) simulation model for N.Del location/size detection is generated by ANSYS and MATLAB, which are combined to simulate sensor characteristic, therefore, FE analyses are employed to make sets of data for the learning of the ANNs. The method is applied for the N.Del monitoring, to minimize the number of FE analysis in order to keep the cost and save the time of the assessment to a minimum. The FE results are in excellent agreement with an ANN and the experimental results available in the literature, thus validating the accuracy and reliability of the proposed technique.

Yield strength estimation of X65 and X70 steel pipe with relatively low t/D ratio

  • Kim, Jungho;Kang, Soo-Chang;Kim, Jin-Kook;Song, Junho
    • Steel and Composite Structures
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    • v.38 no.2
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    • pp.151-164
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    • 2021
  • During the pipe forming process, a steel plate undergoes inelastic behavior multiple times under a load condition repeating tension and compression in the circumferential direction. It derives local reduction or increase of yield strength within the thickness of steel pipes by the plastic hardening and Bauschinger effect. In this study, a combined hardening model is proposed to effectively predict variations of yield strength in the circumferential direction of API-X65 and X70 steel pipes with relatively low t/D ratio during the forming process, which is expected to experience accumulated plastic strain of 2~3%, the typical Lüder band range in a low-carbon steel. Cyclic tensile tests of API-X65 and X70 steels were performed, and the parameters of the proposed model for the steels were calibrated using the test results. Bending-flattening tests to simulate repeated tension and compression during pipe forming were followed for API-X65 and X70 steels, and the results were compared with those by the proposed model and Zou et al. (2016), in order to verify the process of material model calibration based on tension-compression cyclic test, and the accuracy of the proposed model. Finally, parametric analysis for the yield strength of the steel plate in the circumferential direction of UOE pipe was conducted to investigate the effects of t/D and expansion ratios after O-forming on the yield strength. The results confirmed that the model by Zou et al. (2016) underestimated the yield strength of steel pipe with relatively low t/D ratio, and the parametric analysis showed that the t/D and expansion ratio have a significant impact on the strength of steel pipe.

Elastic Buckling Characteristics of Corrugated Pipe Made of Orthotropic Composite Material (직교 이방성 복합재료로 구성된 파형 관로의 탄성좌굴 특성)

  • Han, Taek Hee;Kim, Tae Yeon;Han, Keum Ho;Kang, Young Jong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.2
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    • pp.77-84
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    • 2007
  • The elastic buckling strength of a corrugated pipe made of orthotropic material was evaluated. The height and length of a corrugated wave and the thickness of the pipe were considered as factors affecting the buckling strength of the pipe. And also, the ratio of the longitudinal stiffness and transverse stiffness were considered as parameters affecting on the buckling strength of a pipe made of orthotropic material. Buckling strengths of various corrugated pipes with different shapes and stiffness ratio were evaluated by FE analyses. And a formula to estimate the elastic buckling strength was suggested by regression of FE analysis results. Analysis results show that a corrugated pipe has superior buckling strength to a general flat pipe and the suggested formula estimates accurate buckling strength of the corrugated pipe made of orthotropic material.

Fracture Behavior for Carbon Fiber Reinforced Plastic by Immersion (흡수에 따른 탄소섬유 강화수지의 파괴거동)

  • Kim, O. G.;Nam, K. W.;Ahn, B. H.
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.32 no.4
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    • pp.402-410
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    • 1996
  • Recently carbon fiber reinforced plastic(CFRP) has been used structural materials in corrosive environment such as for water, chemical tank and chemical pipes. However, mechanical properties of such materials may change when CFRP are exposed to corrosive environment for long periods of time. Therefore, it is important to understand the effect of moisture absorption on mechanical properties of the CFRP. In this study, degradation behavior of immersed carbon fiber/epoxy resin composite material was investigated using acoustic emission(AE) technique. Fracture toughness test are performed on the compact tension(CT) test specimens that are pilled by two types of laminates $[0^{\circ}_2$/$90^{\circ}_2]_3s$ and $[0^{\circ}_2$/$90^{\circ}_2]_6s$During the fracture toughness test, AE test was carried out to monitor the damage of CFRP by moisture absorption. In spite of the change of moisture absorption rate, the fracture toughness of CFRP was not change. As immersion time increased, AE event count numbers decreased in low amplitude range of AE for amplitude distribution histogram. The event in low amplitude range was known to be generated by debonding of matrix-fiber interface. Therefore, decrease of AE event count numbers in low amplitude range represents that debonding of matrix-fiber interface which was probably generated by moisture absorption.

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Evaluation of AF type cyclic plasticity models in ratcheting simulation of pressurized elbow pipes under reversed bending

  • Chen, Xiaohui;Gao, Bingjun;Chen, Xu
    • Steel and Composite Structures
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    • v.21 no.4
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    • pp.703-753
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    • 2016
  • The ratcheting behavior was studied experimentally for Z2CND18.12N elbow piping under cyclic bending and steady internal pressure. Dozens of cyclic plasticity models for structural ratcheting responses simulations were used in the paper. The four models, namely, Bilinear (BKH), Multilinear (MKIN/KINH), Chaboche (CH3), were already available in the ANSYS finite element package. Advanced cyclic plasticity models, such as, modified Chaboche (CH4), Ohno-Wang, modified Ohno-Wang, Abdel Karim-Ohno and modified Abdel Karim-Ohno, were implemented into ANSYS for simulating the experimental responses. Results from the experimental and simulation studies were presented in order to demonstrate the state of structural ratcheting response simulation by these models. None of the models evaluated perform satisfactorily in simulating circumferential strain ratcheting response. Further, improvement in cyclic plasticity modeling and incorporation of material and structural features, like time-dependent, temperature-dependent, non-proportional, dynamic strain aging, residual stresses and anisotropy of materials in the analysis would be essential for advancement of low-cycle fatigue simulations of structures.

Filament Band Winding Simulation for Fiber Reinforced Cylindrical Pressure Vessels (FRP의 원통형 압력 용기제작을 위한 필라멘트 밴드의 감김 시뮬레이션)

  • Yun, Jaedeuk;Fu, Jianhui;Jung, Yoongho
    • Korean Journal of Computational Design and Engineering
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    • v.19 no.1
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    • pp.19-28
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    • 2014
  • The filament winding method is widely used to manufacture products of fiber reinforced plastics (FRP), such as high pressure vessels, launch tubes and pipes. For reducing winding time, the method of winding by filament band which consists of several filament fibers is used. NC winding machine is used for precise winding and NC path is needed. Before filament winding, users should verify that winding path which presented by a line is appropriate by filament winding simulation. Also, the used length of each filament is different. So, if the peak filament exhausted, it causes to stop manufacturing. In this research, we developed software which visualizes 3D graphic of filament band winding path and simulates winding process on real time. And we proposed algorithm about calculation of each filament usage. We use geodesic equation for generating filament band surface and calculating the usage length of each filament.