• 제목/요약/키워드: Composite Leaf Spring

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반응표면분석법을 이용한 FRP Leaf Spring의 최적설계 (Optimal Design of FRP Taper Spring Using Response Surface Analysis)

  • 임동진;이윤기;김민호;윤희석
    • Composites Research
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    • 제17권2호
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    • pp.1-8
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    • 2004
  • 본 논문은 겹판 스프링의 정적 스프링 상수를 가지고 복합재료 데이퍼 스프링을 최적설계 하였다. 두께와 폭을 설계변수로 실정하였다. 회귀모형의 목적함수는 상용 해석 프로그램을 통해 얻었다. 회귀모형의 함수를 가지고 회귀계수를 계산한 후, DOT를 이용하여 최적해를 구하였다. 설계에 이용된 복합재료로는 E-glass/epoxy와 carbon/epoxy를 선정하였고 겹판 스프링과 비교 해석하였다. 그 결과 정적 스프링 상수는 최적화된 복합재료 스프링들과 겹판 스프링이 1%내로 일치함을 보였다.

Analysis of multi leaf spring based on contact mechanics - a novel approach

  • Kumaravelan, R.;Ramesh, S.;Gandhi, V.C. Sathish;Agu, M. Joemax;Thanmanaselvi, M.
    • Structural Engineering and Mechanics
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    • 제47권3호
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    • pp.443-454
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    • 2013
  • A leaf spring, especially the longitudinal type is liable and persistent element in automotive suspension system. In the present scenario the composite materials are widely used in the automobile industries has shown a great interest in the replacement of steel spring due to high strength by weight ratio. Previous investigations focused on stresses and displacement analysis of single leaf spring for different materials. The present work aims to design and analysis of leaf spring for two different cases by considering the Young's modulus to yield strength ratio. In the first case the analysis deals with the design and analysis of a single cantilever solid triangle beam which is an equivalent beam of a spring with three leaves having uniform strength. In the second case a 3-beams of rectangular cross section has been considered which is equivalent to a spring with three leaves. The analysis was carried out based on contact mechanics approach. The results were compared, that the fiberglass composite leaf spring is suitable for high loading capacity, reliability and efficiency.

복합재 판스프링의 재료특성에 따른 스프링 강성변화와 초기 파단하중 예측 (Prediction of Spring Rate and Initial Failure Load due to Material Properties of Composite Leaf Spring)

  • 오성하;최복록
    • 대한기계학회논문집A
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    • 제38권12호
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    • pp.1345-1350
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    • 2014
  • 본 연구에서는 자동차 판스프링을 대상으로 유리섬유 복합재의 적용을 위한 해석적 방법들을 제시하였다. 즉, 판스프링의 정적거동에 영향을 미치는 복합재 재료의 구성 성분비와 섬유각의 변화 등을 고려한 해석을 수행하였다. GFRP 복합재의 기계적 성질들은 ASTM 표준시험 방법을 따라서 직접 측정하였으며, 역해석 방법을 통해서 섬유와 수지 각각의 직교이방성과 등방성 성질들을 시험결과들로부터 재구성하였다. 다음으로 섬유의 방향과 섬유와 수지의 함유량 비와 같은 주요 재료변수들의 변화에 따른 스프링 계수들의 변화를 분석하였다. 마지막으로 초기 파괴하중을 예측하기 위해서 선형 탄성해석과 파손조건식을 이용해서 점진적 파괴해석을 수행하였으며, 그 결과 최초의 손상부위는 전단응력에 의해 판스프링의 모서리 부위에서 발생하였다.

다목적 소형 승합차 복합재 판 스프링의 적층 최적화 기법 (Optimal Methodology of a Composite Leaf Spring with a Multipurpose Small Commercial Vans)

  • 안상호
    • 한국전산구조공학회논문집
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    • 제31권5호
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    • pp.243-250
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    • 2018
  • 본 논문에서는 복합재 판 스프링의 설계 최적화를 위해 유전자 알고리즘을 사용한 적층 최적화 과정을 제시하였다. 다목적 소형 승합 자동차 판 스프링을 유한요소모델로 구성하여 초기 설계를 검증한 이후, 유전자 알고리즘을 통해 복합재료의 적층수와 적층각도를 최적화하는 과정을 기술하였다. 최적화 과정을 통해 판 스프링의 하중 감소과정, 반복수에 따라 강 구조의 해석 결과와 비교하였다. 더불어 유전자 알고리즘을 통해 최적화된 적층 시퀀스를 구조에 적용하여 구조의 건전성을 검증하기 위해 유한요소 모델로 구성하여 안전여유를 계산하였다. GA를 적용할 때, 복합재료 판 스프링의 적층 두께와 적층 각을 획득하였으며, 이는 적절한 강도와 강성으로 최소 무게를 달성하는데 기여한다. 동일한 설계 매개 변수 및 최적화 조건에서 강철된 판 스프링을 복합재 판 스프링으로 교체하면 65.6%의 중량이 감소한다.

판스프링방식 착륙장치의 러그파손 개선 연구 (A Study of the Lug Fracture Improvement for Composite Leaf Spring Landing Gear)

  • 심대성;장덕현;박차환;김정훈
    • 한국군사과학기술학회지
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    • 제18권4호
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    • pp.343-349
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    • 2015
  • This is a study for the improvement of the fractured lug structure that connects the landing gear to the fuselage of the aircraft using the composite leaf spring landing gear. The lug surface was analyzed to find out the cause of fracture. The lug was destroyed by the crack initiation and propagation under the repeated stresses. The frictional wears of the lug structure were proceeded and that affected adversely to the crack. Also, the square protrusion of the lug has a weak shape to bring about stress concentration. The design changes were conducted and the test was performed to verify changed design results.

반응표면 분석법을 이용한 FRP 테이퍼 판 스프링의 최적설계 (Optimal Design of FRP Taper Spring Using Response Surface Analysis)

  • 오상진;이윤기;윤희석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.676-679
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    • 1997
  • The present paper is concerned with the optimal deslgn that the static spring rate of the fiber-reinforcement composite spring is fitted to that of the steel leaf spring. The thickness and w~dth of springs were selected as deslgn variables. And object functions of the regression model were obtained through the analysis with a common analytic program. After regression coefficients were calculated to get functions of the regression model, optimal solutions were calculated with DOT. E-GlassIEpoxy and CarbonIEpoxy were used as fiber reinforcement materials in the design, which were compared and analyzed with the steel leaf spring. It was found that the static spring rate of the optimal model was almost similar to that of the existing spring.

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PLS (Posterior Leaf Spring) 착용이 편마비 환자의 동적 균형에 미치는 영향 (Effect of PLS (Posterior Leaf Spring) on Standing Balance in Hemiplegic Patients)

  • 김종만;이충휘;양회송
    • 한국전문물리치료학회지
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    • 제6권1호
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    • pp.15-22
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    • 1999
  • The Posterior Leaf Spring (PLS) has been used for hemiplegic patients in order to help their walking and to increase their balance function. Past studies have mainly focused on the PLS's influence on patients' walking without taking balance function into consideration. The purpose of this study was to identify the immediate effect of PLS on the standing balance in hemiplegic patients. Fifteen hemiplegic patients participated in this study: 10 men and 5 women, with an average age of 53.8 years. Standing balance was measured using a computerized dynamic posturography device under three conditions namely bare-foot standing, standing in shoes without PLS, and standing in shoes with PLS. The results were as follows: 1) The composite equilibrium scores of patients who stood in shoes only and stood in shoes with PLS were higher than those of patients who stood bare-foot. 2) There were no statistical difference in the composite equilibrium scores between the standing condition of patients who stood bare foot and that of patients who stood in shoes with PLS. In conclusion, it is not clear whether or not the PLS affects the standing balance of hemiplegic patients. Further study is required to determine the precise effect of the PLS on standing balance in hemiplegic patients who are not wearing shoes. This is particularly relevant in Korea culture where custom demands the removal of shoes when entering any house or even many restaurants.

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초전도베어링을 이용한 300 Wh급 플라이휠 에너지저장장치의 고속운전시험 (High Speed Operating Test of a 300Wh Flywheel Energy Storage System Using Superconductor Bearings)

  • 김영철;최상규;성태현;이준성;한영희
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 춘계학술대회논문집
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    • pp.514-520
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    • 2001
  • A 300Wh class flywheel energy storage system using high Tc superconductor bearings(HTC SFES) is being developed by KIMM and KEPRI. HTC SFES consists of a flywheel rotor, superconductor bearings, a motor/generator and its controller, touch-down bearings, vacuum chamber, etc. Stiffness and damping values of superconductor bearings were experimentally estimated to be 67,700N/m and 29Ns/m respectively. The present HTC SFES was designed to have maximum operating speed of 33000 rpm, which is far above 2 rigid body mode critical speeds of 645rpm and 1,275rpm. Leaf-spring type touch-down bearing were utilized to have the system pass safely through the system critical speeds. It has been experimentally verified that the system can run stably up to 28,000 rpm so that HTC SFES is now expected to reach up to its maximum design speed of 33,000rpm without any difficulties. The Halbach array motor & generator has also been proven its effectiveness on transferring electrical energy to a rotaing composite flywheel in kinetic form.

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족부보장구(A.F.O.) 판스프링용 Glass/Epoxy와 Aramid/Epoxy의 충격속도 변화에 따른 손상 거동 (The Damage Behavior of Glass/Epoxy and Aramid/Epoxy in Leaf Spring of Ankle Foot Orthosis (A.F.O) due to the Various Impact Velocities)

  • 송삼홍;오동준;정훈희;김철웅
    • 대한기계학회논문집A
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    • 제28권10호
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    • pp.1526-1533
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    • 2004
  • The needs of walking assistant device such as the Ankle Foot Orthosis (A.F.O) are getting greater than before. However, most of the A.F.O are generally imported rather than domestic manufacturing. The major reason of high import reliability is the rack of impact properties of domestic commercial products. Therefore, this research is going to focus on the evaluation of impact properties of the A.F.O which has the high import reliability. Unfortunately, these kinds of researches are not performed sufficiently. This research is going to evaluate impact energy behavior in composite materials such as the glass/epoxy (S-glass, [0/90]sub 2S/) and the aramid/epoxy (Kevlar-29, woven type, 8 ply) of ankle foot orthosis. The approach methods were as follows. 1) The history of impact load and impact energy due to the various velocities. 2) Relationship between the deflection and damage shape according to the impact velocities. 3) The behavior of absorbed energy and residual strength rate due to the various impact velocities.