• Composites Research
• /
• v.34 no.6
• /
• pp.337-344
• /
• 2021

In this study, the progressive failure behavior of the composite fan blade dovetail element under tensile loading is numerically investigated through finite element(FE) simulation. The accuracy of prediction by FE simulation is verified through tensile testing. The dovetail element is one of the joints for coupling the fan blade with the disk in a turbofan engine. The dovetail element is usually made of a metal material such as titanium, but the application of composite material is being studied for weight reduction reasons. However, manufacturing defects such as drop-off ply and resin pocket inevitably occur in realizing complex shapes of the fan blade made by composite materials. To investigate the effect of these manufacturing defects on the composite fan blade dovetail element, we performed numerical simulation with FE model to compare the prediction of the FE model and the tensile test results. At this time, the cohesive zone model is used to simulate the delamination behavior. Finally, we found that FE simulation results agree with test results when considering thermal residual stress and through-thickness compression enhancement effect.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.48 no.6
• /
• pp.411-418
• /
• 2020

In this paper, approximation and optimization methods are proposed for the structural performance of the composite fan blade. Using these methods, we perform the optimal design of the stacking sequence to maximize stiffnesses without changing the mass and the geometric shape of the composite fan blade. In this study, the lamination parameters are introduced to reduce the design variables and space. From the characteristics of lamination parameters, we generate response surface model having a high fitness value. Considering the requirements of the optimal stacking sequence, the multi-objective optimization problem is formulated. We apply the two-step optimization method that combines gradient-based method and genetic algorithm for efficient search of an optimal solution. Finally, the finite element analysis results of the initial and the optimized model are compared to validate the approximation and optimization methods based on the lamination parameters.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.21 no.11
• /
• pp.1765-1772
• /
• 1997

The layered composites have a character to change of structure stiffness with respect to the layup angles. The deformations in the fan-blades to be initially designed by considering efficiency and noise, etc., which arise due to the pressure during the fan operation, can make the fan inefficient. Thus, so as to minimize the deformations of the blades, it is needed to increase the stiffness of the blades. An investigation has been performed to develop the three dimensional layered composite shell element with the drilling degree of freedom and the optimization module for finding optimal layup angles with sensitivity analysis. And then they have been verified. In this study, the analysis model is engine cooling fan of automobile. In order to analyzes the stiffness of the composite fan blades, finite element analysis is performed. In addition, it is linked with optimal design process, and then the optimal angles that can maximize the stiffness of the blades are found. In the optimal design process, the deformations of the blades are considered as multiobjective functions, and this results minimum bending and twisting simultaneously.

• Proceedings of the Korean Society For Composite Materials Conference
• /
• 2003.10a
• /
• pp.123-126
• /
• 2003

This paper describes the development procedure for Tail-Fan system which has the role of anti-torque and yaw control in helicopter. A detailed design of Tail-Fan system was done and structural analysis also was done. After finishing detailed design, Detailed drawings were generated for manufacture. Through detailed design and manufacture, required techniques were achieved for helicopter development. After validation through performance and stability test, acquired techniques will be applied to development of Korea Multi-role Helicopter(KMH) which will be launched

• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.14 no.6
• /
• pp.486-494
• /
• 2004

This paper addresses the dynamic modeling and closed-loop eigenvibration analysis of composite rotating pretwisted fan blade modeled as non-uniform thin-walled beam with bi-convex cross-section fixed at the certain presetting angle and incorporating piezoelectric induced damping capabilities. The blade model incorporates non-classical features such as transverse shear, rotary inertia and includes the centrifugal and Coriolis force field. A velocity feedback control law relating the piezoelectiriccally induced transversal bending moment at the beam tip with the appropriately selected kinematical response quantity is used and the beneficial effects upon the closed loop eigenvibration of the blade are highlighted.

• Journal of Advanced Marine Engineering and Technology
• /
• v.31 no.6
• /
• pp.768-776
• /
• 2007

In this study, axial vibration analysis has been conducted on a propulsion and lift shafting system for an air cushion vehicle using ANSYS code. The shafting system is totally flexible multi-elements system including wood composite material of air propeller. aluminum alloy of lift fan and thin walled shaft with flexible coupling. The analysis calculated the axial natural frequencies and mode shapes of the shafting system taking into account an equivalent mass-elastic model for shafting system as well as the three-dimensional models for propeller blade and fan impeller. Such a flexible shafting system has very intricate vibrating characteristics and especially, axial natural frequencies of flexible components such as propeller blade and impeller of lift fan can be lower to the extent that causes a resonance in the range of operating revolution. The results for axial vibration analysis are presented and compared with the results of axial vibration test for lift fan conducted during Sea Trial.

• Journal of the Korean Society of Propulsion Engineers
• /
• v.3 no.3
• /
• pp.47-52
• /
• 1999

Fatigue test is an essential procedure in the dynamic structure design. It is performed to confirm that the structure should safety the required life. In this study, fatigue life for 750㎾ class horizontal axis wind turbine composite blade was investigated. Required fatigue stress was calculated by fan Bond's empirical equation and S-N linear damage method. Fatigue load for FEM analysis was calculated using load spectrum through experiments and Spera's method. Service fatigue stress was obtained by FEM with the calculated fatigue load. From comparison of the fatigue stresses, fatigue life over 20 years was confirmed.

• The Journal of the Acoustical Society of Korea
• /
• v.40 no.6
• /
• pp.555-565
• /
• 2021

The goal of this study is to improve flow and noise performances of existing backward-curved blade centrifugal fan system used for circulating cold air in a refrigerator freezer by optimally designing airfoil shape. The unique characteristics of the system is to drive cold airflow with two volute tongues in combination with duct system in a back side of a refrigerator without scroll housing generally used in a typical centrifugal fan system. First, flow and noise performances of existing fan system were evaluated experimentally. A P-Q curve was obtained using a fan performance tester in the flow experiment, and noise spectrum was measured in an anechoic chamber in the noise experiment. Then, flow characteristics were numerically analyzed by solving the three-dimensional unsteady Navier-Stokes equations and noise analysis was performed by solving the Ffowcs Williams and Hawkins equation with input from the flow simulation results. The validity of numerical results was confirmed by comparing them with the measured ones. Based on the verified numerical method, blade inlet and outlet angles were optimized for maximum flow rate using the two-factor central composite design of the response surface method. Finally, the flow and noise performances of a prototype manufactured with the optimum design were experimentally evaluated, which showed the improvement in flow and noise performance.

• The Journal of the Acoustical Society of Korea
• /
• v.38 no.3
• /
• pp.321-327
• /
• 2019

The purpose of this study is paper is to improve the flow performance and to reduce the aerodynamic noise of air discharge system consisting of a centrifugal fan, ducts and a housing for the clothes dryer. Using computational fluid dynamics and acoustic analogy based on FW-H (Ffowcs-Williams and Hawkings) Eq., air flow field and acoustic fields of the air discharge system are investigated. To optimize aerodynamic performance and aerodynamic noise, the response surface method is employed. The two factors central composite design using the inflow and outflow angles of fan blades is adopted. The devised optimum design shows the reduction of turbulent kinetic energy in the ducts and the housing of the system, and as a result, the improved flow rate and reduce noise is confirmed. Finally, the experment using the proto-type manufactured usign the optimum design shows the increase of flow rate by 4.2 %.

• Composites Research
• /
• v.33 no.5
• /
• pp.275-281
• /
• 2020

The mechanical property related to lap shear strength of the joint structure between carbon fiber reinforced polymer (CFRP) composite and metal (Ni-Cr Alloy) under varying environmental conditions (temperature and humidity) was studied in order to apply to the aircraft fan blade. Room temperature dry (RTD), elevated temperature wet (ETW), and cold temperature dry (CTD) environmental conditions were chosen for investigation based on the flight conditions of aircraft. Lap shear strength tests were conducted according to ASTM Standard D3528 to evaluate the shear strength. The microstructure characteristic of failure zone was analyzed by SEM images to check the adhesive shear strength with the three environmental conditions. In comparison with shear strength for the RTD condition, the shear strength in the ETW condition was reduced by 72.8% while those for the CTD condition increased by 56.5%. The moisture absorption and high temperature in ETW condition strongly had an affect on mechanical property of adhesive, while cold temperature could enhance the adhesive shear strength due to the higher brittleness.