• 제목/요약/키워드: Composite Casting

검색결과 322건 처리시간 0.029초

사출성형법으로 제작된 MWNT/PMMA 복합재의 기계적 물성에 관한 연구 (A Study on Mechanical Properties of MWNT/PMMA Nanocomposites Fabricated by Injectiion Molding)

  • 이원준;이상의;김천곤
    • Composites Research
    • /
    • 제17권4호
    • /
    • pp.47-52
    • /
    • 2004
  • 본 논문에서는 사출성형법과 용매를 이용한 필름 캐스팅 방법을 혼용하여 MWNT/PMMA 나노복합재료의 제작방법을 확립하였다. 본 제작법을 이용하여, PMMA 모재 내에서 MWNTs의 분산도를 향상시킬 수 있었고 또한 분산상을 유지하면서 복합재료를 제작할 수 있었다. 제작된 복합재료의 기계적 물성을 측정하였고, 주사현미경 사진을 이용하여 파단면에서의 분산도를 확인해 보았다. 아울러 계면활성제가 MWNTs의 분산도 향상 및 기계적 물성 향상에 미치는 영향을 알아보았다

F-5E/F 15% SPAR KIT 용 폴리우레탄 캐스팅 윙 페어링 소재 및 공정개발 (A Study on materials and manufacturing process of polyurethan fairing parts for F-5E/F 15% spar kit)

  • 김국진;문영진;한중원;김영생;곽준영;최재성
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
    • /
    • pp.193-197
    • /
    • 2002
  • Polyurethane casting wing fairings included in F-5E/F 15% spar kit are to be installed on aircraft wing surfaces and used for compensating the changes of the aerodynamic configuration by the leading edge extension fairings. These fairing are mandatory items in repairing wing areas and was imported from foreign supplier with long term delivery and high cost. Accordingly, local manufacturing is necessary to get rid of above disadvantages such as long term delivery and high cost. Basic properties test of specimen to be developed and part's requirements after localization was taken and its values were similar or higher when comparing with the original's even in low temp test at -55C. Casting mold process was used to manufacture the polyurethane fairings and its demensional stability & physical condition was proper and met to the related specification and drawing's requirements

  • PDF

반도체 heatsink용 고부피분율 SiCp/Al 금속복합재료의 제조공정 및 열적특성분석 (Fabrication Process and Analysis of Thermal Properties of High Volume Fraction SiCpi/Al Metal Matrix Composites for Heatsink Materials)

  • 이효수;홍순형
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
    • /
    • pp.58-62
    • /
    • 2000
  • The fabrication process and analysis of thermal properties of 50~76vo1% SiCp/Al metal matrix composites(MMCs) for heatsink materials in electronic packaging were investigated. The 50~76vo1% SiCp/Al MMCs fabricated by pressure infiltration casting process showed that thermal conductivities were 85~170W/mK and coefficient of thermal expansion(CTE) were ranged 10~6ppm1k. Specially, the thermal conductivity and CTE of 71vo1%SiCp/Al MMCs were ranged 115~156W/mK and 6~7ppm/K. respectively, which showed a improved thermal properties than the conventional electronic packaging materials such as ceramics and metals.

  • PDF

분사주조에 의한 입자강화 금속기지 복합재료의 제조시 액적의 열적거동과 미세조직에 대한 고찰 (Microstructure and Thermal Behaviors of Droplets During the Formation of Particle Reinforced Metal Matrix Composites by Spray Casting Process)

  • 김명호;배차헌;정해용;박흥일
    • 한국주조공학회지
    • /
    • 제12권4호
    • /
    • pp.326-334
    • /
    • 1992
  • Particle-reinforced metal matrix composites via the Osprey spray casting process were fabricated by injecting second phase particles of $Al_2O_3$(<$40{\mu}m$) and W($6{\mu}m$) into the spray of Cu droplets, and the thermal behaviors of the composite droplets during flight were considered theoretically on the basis of mixing modes between the Cu droplets and the reinforced particulates injected. It was found that the W-injected spray is comprised of particle-embedded droplets, and the $Al_2O_3-injected$ spray comprises particle-attached droplets. From the predicted results of the thermal behaviors of the composite droplets and preforms produced, it is concluded that the thermal behaviors of the composite droplets during flight, and during the subsequent deposition are strongly influenced by its mixing modes between the reinforced particulates and Cu droplets during flight.

  • PDF

반응 용탕단조한(AI203 . SIO2+Ni)/Al하이브리드 금속복합재료의 파괴거동 특성 (Fraccture Behavior of Recation Squeeze Cast ($AI_20_3{\cdot}SiO_2+Ni$)/Al Hybrid Metal Matrix Composites)

  • 김익우;김상석;박익민
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2000년도 춘계학술발표대회 논문집
    • /
    • pp.67-70
    • /
    • 2000
  • Mechanical properties of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites fabricated by the reaction squeeze casting were compared with those of (15%$AI_20_3{\cdot}SiO_2$)/Al composites. Intermetallic compound formed by reaction between molten aluminum and reinforcing powder was uniformly distributed in the Al matrix. These intermetallic compounds were identified as $Al_3$NI using EDS and X-ray diffraction analysis. Microhardness and flexural strength of hybrid composites were higher than that of (15%$AI_20_3{\cdot}SiO_2$)/Al Composite. In-Situ fracture tests were Conducted on (15%$AI_20_3{\cdot}SiO_2$)/Al Composites and (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites to identify the microfracture process. It was identified from the in-situ fracture test of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al composites, microcracks were initiated mainly at the short fiber / matrix interfaces. As the loading was continued, the crack propagated mainly along the separated interfacial regions and the well developed shear bands. It was identified from the in-situ fracture test of (10%$AI_20_3{\cdot}SiO_2$+5%Ni)/Al hybrid composites, microcracks were initiated mainly by the short fiber/matrix interfacial debonding. The crack proceeded mainly through the intermetallic compound clusters

  • PDF

알루미나/지르코니아 층상 복합체의 미세구조 및 기계적 성질 (Microstructure and Mechanical Properties of Alumina/Zirconia Layered Composites)

  • 유승우;박영민;양태영;류수착;김영우;윤석영;박홍채
    • 한국세라믹학회지
    • /
    • 제43권3호
    • /
    • pp.193-197
    • /
    • 2006
  • Symmetric three-layer $Al_2O_3/ZrO_2$ composite has been prepared by freeze casting and pressureless sintering at $1400-1600^{\circ}C$ in air. The layered material sintered at $1600^{\circ}C$ showed the maximum fracture strength (410 MPa), measured by a four-point bending test. Contact damage strength was superior in three-layer composite compared with corresponding mono-layered material, possibly due to the development of relatively large compressive stress. The grain growth of $ZrO_2$ particles was mainly governed by coalescence mechanism.

마이크로 펌프 응용을 위한 이온성 고분자-금속 복합체를 이용한 멤브레인형 마이크로 액추에이터 제작에 관한 연구 (A Study on the Fabrication of a Membrane Type Micro=Actuator Using IPMC(Ionic Polymer-Metal Composite) for Micro-Pump Application)

  • 조성환;이승기;김병규;박정호
    • 대한전기학회논문지:전기물성ㆍ응용부문C
    • /
    • 제52권7호
    • /
    • pp.298-304
    • /
    • 2003
  • IPMC(Ionic Polymer-Metal Composite) is a highly sensitive actuator that shows a large deformation in presence of low applied voltage. Generally, IPMC can be fabricated by electroless plating of platinum on both sides of a Nafion (perfluorosulfonic acid) film. When a commercial Nafion film is used as a base structure of the IPMC membrane, the micro-pump structure and the IPMC membrane are fabricated separately and then later assembled, which makes the fabrication inefficient. Therefore, fabrication of an IPMC membrane and the micro-pump structure on a single wafer without the need of assembly have been developed. The silicon wafer was partially etched to hold liquid Nafion to be casted and a 60-${\mu}{\textrm}{m}$ thick IPMC membrane was realized. IPMC membranes with various size were fabricated by casting and they showed 4-2${\mu}{\textrm}{m}$ displacements from $4mm{\times}4mm$ , $6mm{\times}6mm$, $8mm{\times}8mm$ membranes at the applied voltage ranging from 2Vp-p to 5Vp-p at 0.5Hz. The displacement of the fabricated IPMC membranes is fairly proportional to the membrane area and the applied voltage.

SiCw/Al 복합재료의 열처리에 따른 계면 현상에 관한 연구 (A Study on the Interfacial Phenomena As Heat treatment of SiCw/Al Composites)

  • 오혁진;방명성;이의길;남승의
    • 한국주조공학회지
    • /
    • 제12권6호
    • /
    • pp.464-470
    • /
    • 1992
  • In the present study, the effects of Al/SiC interface reaction and the formation of $Al_4C_3$ compounds on the mechanical properties of the Al/SiC composites prepared by squeeze casting were investigated. After squeeze casting, the size of dendrites in Al without whiskers were larger than those with whiskers. The hardness of composite materials (about 72 Hv) was found to be approximating 40% higher than that of matrix metal (29Hv), which gradually increases which heat treatment Time showing maximum hardness at 12hr. The observation of increasing number of compounds in 12hrs heat treatment suggests that these compounds are responsible for the increase of hardness. By X-ray diffraction studies, those compounds were identified as $Al_4C_3$, (Al, Si). And intensity of Si peak increased. The tensile strengh of composite materials was gradually decresed by heat tretment, which was in contrast to the behavior of hardeness. With incresing heat tretment time, the fracture mode of composite materials was changed from large dimples and pull-out form of fiber to the fracture and rupture foum of fiber.

  • PDF