• 제목/요약/키워드: Composite Casting

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내열성 전자기 노이즈 흡수 폴리(아미드-이미드)/연자성체 복합체 필름 (Heat Resistant Electromagnetic Noise Absorber Films Using Poly(amide imide)/Soft Magnet Composite)

  • 한지은;전병국;구본재;조승현;김성훈;이경섭;박연흠;이준영
    • 폴리머
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    • 제33권1호
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    • pp.91-95
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    • 2009
  • 폴리(아미드-이미드)와 연자성체의 블렌딩에 의해 고온에서 이용 가능한 내열성 전자기 노이즈 흡수용 필름을 제조하였다. N,N-디메틸아세트아미드에 폴리(아미드 아믹 산)을 용해시킨 후 연자성체 파우더를 혼합하고 이용액을 유리 기판에 캐스팅한 뒤 열을 가하여 이미드화하는 방법으로 전자기 노이즈 흡수 필름을 제조하였다. 제조된 필름의 열적 특성, 열 안정성 및 기계적 성질을 분석하고 마이크로 스트립 라인 법에 의해 전자기 흡수력을 측정하였는데,1 GHz에서 150 ${\mu}m$두께의 복합체 필름의 전력손실(power loss)은 약 25%였다.

고방열 특성을 갖는 복합체 시트의 제조와 그 특성 (Preparation and Characteristics of the Excellent Heat-releasing Composite Sheet Containing AlN and Graphite Powder)

  • 김상문;이석문
    • 한국전기전자재료학회논문지
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    • 제25권6호
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    • pp.462-466
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    • 2012
  • In this paper, heat-releasing composite sheets made of AlN, graphite, Al powder and acryl binder as thermoset were prepared using tape casting method. The crystal structure, morphology, thermal conductivity of heat-releasing composite sheet were measured by using X-ray diffractometer, field emission-scanning electron microscopy and laser flash instrument. It was found thermal conductivity of sheet was decided by solid content, composition including AlN, graphite, Al in heat-releasing composite sheets. As a result, 4.56 W/mK of thermal conductivity could be obtained by using LFA 447.

탄소섬유 강화 Cu 기지 금속 복합재료의 Squeeze Cast 조직 및 내마멸특성 (Microstructure and Wear Properties of Squeeze Cast Carbon Fiber/Copper Alloy Metal Matrix Composite)

  • 김남수;지동철;조경목;박익민
    • 한국주조공학회지
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    • 제12권3호
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    • pp.238-247
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    • 1992
  • A carbon fiber(CF) reinforced Cu-10%Sn alloy matrix composite was successfully fabricated by squeeze casting method employing preheated graphite mold and proper process controlling factors. The matrix solidification microstructure of the Cu-10%Sn/CF composite reveals ${\alpha}-dendrite$ and ${\alpha}+{\delta}$ eutectoid. To compare the squeeze cast Cu-10%Sn/CF compostie with PM route fabricated Cu-graphite composites for electric contact material, mechanical wear and electrical arc wear tests were performed. Mechanical wear rate of the Cu-10%Sn/CF is much lower than that of the Cu-graphite composite. Weight loss with a variation of contact number in electrical arc wear tests shows a similar trend between the squeeze cast Cu-10%Sn/CF and PM Cu-graphite composites.

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기계적 밀링 공정을 이용한 준결정 강화 알루미늄 복합재료의 제조 (Fabrication of Quasi-crystal Strengthened Aluminum Composites by Mechanical Milling Process)

  • 장우길;신광선
    • 한국분말재료학회지
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    • 제12권3호
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    • pp.208-213
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    • 2005
  • Aluminum matrix composites strengthened by the quasi-crystalline (QC) phase were developed in the present study. The icosahedral $Al_{65}Cu_{20}Fe_{15}$ phase was produced by gravity casting and subsequent heat treatment. The mechanical milling process was utilized in order to produce the Al/QC composite powders. The microstructures of the composite powders were examined by optical microscopy (OM) and scanning electron microscopy (SEM). The composite powders were subsequently canned, degassed and extruded in order to produce the bulk composite extrusions with various volume fractions of QC. The microstructure and mechanical properties of the extrusions were examined by OM, SEM, Vickers hardness tests and compression tests. It was found that the microstructures of the Al/QC composites were uniform and the mechanical properties could be significantly improved by the addition of the QC phase.

용탕단조법에 의한 AC4A/SiCw 복합재료 제조에 관한 연구(III) - 기계적 특성 - (Fabrication of AC4A/SiCw composite by squeeze casting (III) - Mechanical characteristics -)

  • 문경철;이준희;윤의박
    • 열처리공학회지
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    • 제7권3호
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    • pp.160-168
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    • 1994
  • This was studied about mechanical characteristic of AC4A/SiCw 10-30% reinforced composites. Tensile strength of pressed base metal(base metal) with SiCw preform was higher than without pressed base metal(AC4A). If SiCw whisker volume fraction was increased, tensile strength at room temperature was increased. And tensile strength of SiCw 30% was about $35kg/mm^2$. Tensile strength of SiCw 30 % $400^{\circ}C$ at same time aging was the most excellence, about $40kg/mm^2$. The fracture energy value of composite material at three point bending test was higher than AC4A. Dislocation at matrix of composite material was evenly distributed. But dislocation around whisker of composite material was more existed than matrix. The reasom was thought of pile-up around whisker.

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Homogeneously Dispersed Silver Nanoparticles on the Honeycomb-Patterned Poly(N-vinylcarbazole)-cellulose triacetate Composite Thin Films by the Photoreduction of Silver Nitrate

  • Kim, Kwang Il;Basavaraja, C.;Huh, Do Sung
    • Bulletin of the Korean Chemical Society
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    • 제34권5호
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    • pp.1391-1396
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    • 2013
  • The photocontrolled reduction of silver nitrate to silver (Ag) nanoparticles on honeycomb-patterned poly(N-vinylcarbazole) (PVK)-cellulose triacetate (CTA) composite thin films was studied. The composites were prepared via the oxidative polymerization of N-vinylcarbazole with ferric chloride using different CTA concentrations. A honeycomb-patterned film was fabricated by casting the composite solution under humid conditions. Ag particles with a homogeneous distribution were produced by the composite film in a moderate CTA concentration, whereas aggregated Ag was obtained from the pure PVK film.

금속 착물을 함유한 폴리술폰 지지층을 이용한 폴리아미드계 복합막의 제조 및 정삼투 성능 평가 (Preparation of Polyamide Thin Film Composite Memrbanes with Metal Complex Contained Polysulfone Support Layer and Evaluation of Forward Osmosis Performance)

  • 김노원;정보람
    • 멤브레인
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    • 제26권4호
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    • pp.281-290
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    • 2016
  • 정삼투 분리막 용도에 적합한 폴리아미드 복합막의 제조에 있어 지지층의 극성 및 공극률이 폴리아미드 구조 및 정삼투 분리막 투과 성능에 미치는 영향을 살펴보기 위하여 클레쏘킬레이트 금속착물(0.1-0.5중량%)이 함유된 폴리술폰(18중량%) 용액을 상전이 공정을 통하여 지지층을 제조하였다. 제조된 지지층 상에 방향족 폴리아미드 활성층을 제막하였다. 다공성 PSF 지지층 제조를 위하여 상대적으로 낮은 폴리술폰(12중량%) 용액을 이용한 지지층을 폴리에스터 필름상에서 제조한 후 필름을 제거하고 제조된 지지층 상에 방향족 폴리아미드 활성층을 제막하였다. 제막된 시편 중 폴리술폰(18중량%)/금속착물(0.5중량%)로 만들어진 FO막은 유량 9.99 LMH, reverse salt flux 0.77 GMH로 HTI의 상용막(10.97 LMH, 2.2 GMH)과 비교해도 거의 비슷한 유량값과 향상된 RSF 값을 얻을 수 있었다. 캐스팅 용액의 금속착물의 첨가로 활성층 두께가 줄어들었으나 제거효율은 향상되는 결과를 얻을 수 있었다.

가압함침법에 의한 $Al_2O_3/Al$ 복합재료의 기공 및 편석의 발생에 대한 분석연구 (Analysis of the Formation of Porosity and Segregation in $Al_2O_3/Al$ Composites by Squeeze Infiltration Method)

  • 서영호;이형국
    • 한국주조공학회지
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    • 제21권3호
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    • pp.163-178
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    • 2001
  • The squeeze infiltration process is potentially of considerable industrial importance. The performance enhancements resulting from incorporation of short alumina fiber into aluminum are well documented. These are particularly significant for certain automobile components. Aluminum matrix composite automotive parts, such as diesel engine pistons or engine blocks are produced using squeeze casting apparatus or pressure die-casting apparatus. But the solidification process gets complicated with manufacturing parameters and the factors for porosity formation have not fully understood yet. In this study the formation of porosity during squeeze infiltration has been studied experimentally to achieve an improved understanding of the squeeze infiltration process for manufacture of short-fiber-reinforced components, particularly the mechanism of porosity formation. Al-based MMCs produced under a range of conditions were examined metallographically and the porosity characterised;a kind of matrix, an initial temperature of melt, and a volume fraction of reinforcement. The densimetry and the microscopic image analysis were done to measure the amount of porosity. A correlation between manufacturing parameters and defects was investigated through these.

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Centrifugal Infiltration Process of Fibrous Tubular Preform by Al-Cu Alloy

  • Li, Yanhong;Wang, Kai;Su, Yongkang;Hu, Guoxin
    • Advanced Composite Materials
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    • 제18권4호
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    • pp.381-394
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    • 2009
  • The kinetics of centrifugal infiltration of fibrous tubular preform is built theoretically, and simulations are conducted to study the effects of various casting conditions on infiltration kinetics and macrosegregation by combining with the energy, mass and kinetic equations. A similarity way is used to simplify the one-dimensional model and the parameter is ascertained by an iterative method. The results indicate that the increase of superheat, initial preform temperature, porosity tends to enlarge the remelting region and decrease copper solute concentration at the infiltration front. Higher angular velocity leads to smaller remelting region and solute concentration at the tip. The pressure in the infiltrated region increase significantly when the angular velocity is much higher, which requires a stronger preform. It is observed that the pressure distribution is mainly determined by the angular velocity, and the macrosegregation in the centrifugal casting is greatly dependent on the superheat of inlet metal matrix, initial temperature and porosity of the preform, and the angular velocity.