• Title/Summary/Keyword: Composite Casting

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A Study on the Material and Production Method of Bronze Casting Earthen Mold - Focusing on Earthen Mold Excavated in Dongcheon-dong, Gyungju - (청동주조 토제범(土製范)의 재질과 제작기법 연구 - 경주 동천동 출토 토제범을 중심으로 -)

  • Son, Da-nim;Yang, Hee-jae
    • Korean Journal of Heritage: History & Science
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    • v.46 no.4
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    • pp.108-125
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    • 2013
  • This study examined the actual reconstruction drawing, composite mineral, particle size and property test, fine organic matters, color differences and main ingredients of the earthen mold excavated in Dongcheon-dong, Gyungju. The cross-section of the inner mold and outer mold divides into inside (1st layer) and outside (2nd layer), with organic matters mixed outside. The cross-section has been altered due to heat and form removal agent. X-ray analysis revealed that the layer was made of minerals with high transmissivity and only quartz particles were observed through a polarizing microscope. The inside of cross-section in SEM observation identified enlarged air gap, with crack developed in the center, but no changes observed on the outside. The particle size of the composites is almost the same for the inner mold and outer mold and is silt clay loam. The ratio between silt clay and silt clay loam was about 2.7:1 and 2.9:1 respectively. In the property test, the density and absorption rate of inner mold and outer mold were similar, but porosity was different, with inner mold of 27.36% and outer mold of 31.09%. The color difference of cross-section seems to have been caused by the spread of soot on the 1st layer surface for removal of form or by the covering of ink to protect the 1st layer. Composite mineral analysis revealed the same composition for the inner mold and outer mold, except for the magnetite that was detected in the inner mold alone. As for the main ingredient analysis, the average content of $SiO_2$ was 71.64% and that of $Al_2O_3$ was 14.59%. As for the sub-ingredients, $Fe_2O_3$ was 4.51%, $K_2O$ 3.06%, $Na_2O$, MgO, CaO, $TiO_2$, $P_2O_5$ and MnO was less than 2%.

Wear Properties of Hybrid Metal Matrix Composites (하이브리드 금속복합재료의 마모특성)

  • 부후이후이;송정일
    • Composites Research
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    • v.16 no.3
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    • pp.75-84
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    • 2003
  • The purpose of this study is to investigate the wear properties of Saffil/Al, Saffil/A12O3/Al and Saffil/SiC/Al hybrid metal matrix composites fabricated by squeeze casting method. Wear tests were done on a pin-on-disk friction and wear tester under both dry and lubricated conditions. The wear properties of the three composites were evaluated in many respects. The effects of Saffil fibers, $\textrm{Al}_2\textrm{O}_3$ particles and SiC particles on the wear behavior of the composites were investigated. Wear mechanisms were analyzed by observing the worn surfaces of the composites. The variation of coefficient of friction(COF) during the wear process was recorded by using a computer. Under dry sliding condition, Saffil/SiC/Al showed the best wear resistance under high temperature and high load, while the wear resistances of Saffil/Al and Saffi1/$\textrm{Al}_2\textrm{O}_3$/Al were very similar. Under dry sliding condition, the dominant wear mechanism was abrasive wear under mild load and room temperature, and the dominant wear mechanism changed to adhesive wear as load or temperature increased. Molten wear occurred at high temperature. Compared with the dry sliding condition, all three composites showed excellent wear resistance when lubricated by liquid paraffin. Under lubricated condition, Saffil/Al showed the best wear resistance among them, and its COF value was the smallest. The dominant wear mechanism of the composites under lubricated condition was microploughing, but microcracking also occurred to them to different extents.

Preparation and Characterization of Small Intestine Submucosa Powder Impregnated Poly(L-lactide) Scaffolds: The Application for Tissue Engineered Bone and Cartilage

  • Khang, Gilson;Rhee, John M.;Shin, Philkyung;Kim, In Young;Lee, Bong;Lee, Sang Jin;Lee, Young Moo;Lee, Hai Bang;Lee, Ilwoo
    • Macromolecular Research
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    • v.10 no.3
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    • pp.158-167
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    • 2002
  • In order to endow with new bioactive functionality from small intestine submucosa (SIS) powder as natural source to poly (L-lactide) (PLA) and poly (lactide-co-glycolide) (PLGA) synthetic biodegradable polymer, porous SIS/PLA and SIS/PLGA as natural/synthetic composite scaffolds were prepared by means of the solvent casting/salt leaching methods for the possibility of the application of tissue engineered bone and cartilage. A uniform distribution of good interconnected pores from the surface to core region was observed the pore size of 40~500 ${\mu}{\textrm}{m}$ independent with SIS amount using the solvent casting/salt leaching method. Porosities, specific pore areas as well as pore size distribution also were almost same. After the fabrication of SIS/PLA hybrid scaffolds, the wetting properties was greatly enhanced resulting in more uniform cell seeding and distribution. Five groups as PGA non-woven mesh without glutaraldehyde (GA) treatment, PLA scaffold without or with GA treatment, and SIS/PLA (Code No.3 ; 1 : 12 of salt content, (0.4 : 1 of SIS content, and 144 ${\mu}{\textrm}{m}$ of median pore size) without or with GA treatment were implanted into the back of nude mouse to observe the effect of SIS on the induction of cells proliferation by hematoxylin and eosin, and von Kossa staining for 8 weeks. It was observed that the effect of SIS/PLA scaffolds with GA treatment on bone induction are stronger than PLA scaffolds, that is to say, in the order of PLA/SIS scaffolds with GA treatment > PLA/SIS scaffolds without GA treatment > PGA nonwoven > PLA scaffolds only with GA treatment = PLA scaffolds only without GA treatment for the osteoinduction activity. The possible explanations are (1) many kinds of secreted, circulating, and extracellular matrix-bound growth factors from SIS to significantly affect critical processes of tissue development and differentiation, (2) the exposure of SIS to GA resulted in significantly calcification, and (3) peri-implant fibrosis due to covalent bonding between collagen molecule by crosslinking reaction. In conclusion, it seems that SIS plays an important role for bone induction in SIS/PLA scaffolds for the application of tissue engineering area.

Effects of Fiber Orientations and Hybrid Ratios on Lubricant Tribological Characteristics of $Al_2O_{3f}/SiC_p$ Reinforced MMCs ($Al_2O_{3f}/SiC_p$ 금속복합재료의 섬유방향과 혼합비가 윤활마모특성에 미치는 영향)

  • Wang, Yi-Qi;Song, Jung-Il
    • Composites Research
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    • v.22 no.5
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    • pp.15-23
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    • 2009
  • The lubricant tribological characteristics of $Al_2O_3$ fiber and SiC particle hybrid metal matrix composites (MMCs) fabricated by squeeze casting method was investigated using a pin-on-disk wear tester. The wear tests of the MMCs were performed according to fiber/particle hybrid ratio in the planar-random (PR) and normal (N) orientations sliding against a counter steel disk at a fixed speed and $25\;kg_f$ loading under different sliding distances and temperatures. The test results showed that the wear behavior of MMCs varied with fiber orientation and hybrid ratio. At room temperature, the lubricant wear behavior of F20P0 unhybrid PR-MMCs was superior to that of N-MMCs while the hybrid composites exhibited the reverse lubricant wear behavior. It was also revealed that the wear resistance of PR-MMCs was superior to that of the N-MMCs due to the joint action of reinforcements and lubricant film between the friction surfaces at an elevated temperature of $100^{\circ}C$ for both fiber only and hybrid cases. In case of $150^{\circ}C$, although the trend of weight loss was similar to that of others, the wear resistance of PR-MMCs was better than that of N-MMCs for hybrid MMCs.

Experimental study on shear performance of partially precast Castellated Steel Reinforced Concrete (CPSRC) beams

  • Yang, Yong;Yu, Yunlong;Guo, Yuxiang;Roeder, Charles W.;Xue, Yicong;Shao, Yongjian
    • Steel and Composite Structures
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    • v.21 no.2
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    • pp.289-302
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    • 2016
  • A new kind of partially precast or prefabricated castellated steel reinforced concrete beam, which is abbreviated here as CPSRC beam, was presented and introduced in this paper. This kind of CPSRC beam is composed of a precast outer-part and a cast-in-place inner-part. The precast outer-part is composed of an encased castellated steel shape, reinforcement bars and high performance concrete. The cast-in-place inner-part is made of common strength concrete, and is casted with the floor slabs simultaneously. In order to investigate the shear performance of the CPSRC beam, experiments of six CPSRC T-beam specimens, together with experiments of one cast-in-place SRC control T-beam specimen were conducted. All the specimens were subjected to sagging bending moment (or positive moment). In the tests, the influence of casting different strength of concrete in the cross section on the shear performance of the PPSRC beam was firstly emphasized, and the effect of the shear span-to-depth ratio on that were also especially taken into account too. During the tests, the shear force-deflection curves were recorded, while the strains of concrete, the steel shapes as well as the reinforcement stirrups at the shear zone of the specimens were also measured, and the crack propagation pattern together with the failure pattern was as well observed in detail. Based on the test results, the shear failure mechanism was clearly revealed, and the effect of the concrete strength and shear span-to-depth ratios were investigated. The shear capacity of such kind of CPSRC was furthermore discussed, and the influences of the holes on the steel shape on the shear performance were particularly analyzed.

Chemo-Mechanical Analysis of Bifunctional linear DGEBF/Aromatic Amino Resin Casting Systems (DGEBF/방향족아민 경화계의 벤젠링 사이에 위치한 Methyl기와 Sulfone기가 유발하는 물성변화에 대한 연구)

  • Lee Jae-Rock;Myung In-Ho
    • Composites Research
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    • v.18 no.4
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    • pp.14-20
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    • 2005
  • To determine the effect of chemical structure of aromatic amino curing agents on thermal and mechanical properties, standard epoxy resin DGEBF (diglycidylether of bisphenol F) was cured with diaminodiphenyl methane (DDM) and diaminodiphenyl sulphone (DDS) in a stoichiometrically equivalent ratio. From this work the effect of aromatic amino curing agents on the thermal and mechanical properties is significantly influenced by the chemical structure of curing agents. In contrast, the results show that the DGEBF/DDS system having the sulfone structure between the benzene rings had higher values in the thermal stability, density, shrinkage ($\%$), thermal expansion coefficient, tensile modulus and strength, flexural modulus and strength than the DGEBF/DDM system having methylene structure between the benzene rings, whereas the DGEBF/DDS system presented low values in maximum exothermic temperature, conversion of epoxide, and grass transition temperature. These results are caused by the relative effects of sulfone group having strong electronegativity and methylene group having (+) repulsive property. The result of fractography shows that the grain distribution of DGEBF/DDS system is more irregular than that of the DGEBF/DDM system.

The Characteristics of PEO-Based Composite Electrolyte added functionalized SiO_2$ Filler and (3-cyanopropyl)methylsiloxane cyclics. (기능성 실리카 filler와 (3-cyanopropyl)methylsiloxane cyclics를 가소제로 이용해 제조되어진 PEO-Based 전해질의 특성 연구)

  • 이재필;김정남;문희수;이승원;이영식;서동학;김인수;박종완
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.214-214
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    • 2003
  • 고체 고분자 전해질에 대한 연구는 1979년 wright와 Armand에 처음 시작된 이래로 지난 20여년간 연구가 계속적으로 지속되고 있다. 전지의 적용되기 위해 전해질이 갖추어야 할 조건중에 이온전도도가 상온에서 10-4 S/cm 이상의 전도도를 나타내야 하지만 지금까지 연구되고 있는 여러 고체 고분자 전해질은 이런 조건을 만족시키지 못하고 있는 실정이다. 본 연구에서는 이런 상온에서의 이온 전도성을 향상시키기 위해 여러 종류의 실리카와 세라믹 계열의 첨가제를 첨가하여 이온전도성의 향상을 꾀하고자 하였다. 본 연구에서는 고체 고분자 전해질의 host polymer로써 분자량 400,000 의 Polyethylene oxide를 사용하였으며 Lithuim salt로는 Lithium (bisperfluroethylsulfonyl)imide(3M)를 기본적으로 사용하였다. 여기에 가소제의 역활로써 (3-cyanopropyl)methylsiloxane cyclics를 첨가하였고 표면그룹이 CH3와 OH기로 이루어진 기능성 나노 실리카를(<11nm)이용하여 함량별 전기 화학적 특성 및 기본 물성을 측정하였다. 기본적으로 이 네 가지 물질을 유기용매 Acetonitril에 잘 용해하여 Solid Casting방법으로 80-100 마이크로의 복합고분자 전해질을 제조하였다. Homogeneous하고 uniform한 필름 제조하기 위해 9$0^{\circ}C$에서 열처리를 24h 동안 실시하였다. 제조되어진 복합고분자전해질은 XRD를 통하여 결정성을 조사하였고 DSC를 이용하여 유리 전이온도 및 결정화도를 조사하였다. 복합고체고분자의 전기화학적 성질을 평가하기 위해 blocking electrode를 제작하여 임피던스 스펙트로 스코피를 이용하여 이온전도성을 측정하였다. 또한 복합 고분자 전해질의 온도의존성에 대해서도 조사하였다. 또한 실제 전지의 작동구간에서의 전해질의 안정성을 확인하기 위해 LSV를 측정하였고. Li metal을 사용하여 non-blocking electrode를 제작하여 복합고분자 전해질과의 계면저항을 측정하였다.

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Performance Study of Membrane Capacitive Deionization Process Applied by Perfluoropolymer and Aminated Poly(ether imide) Ion Exchange Membranes (불소화고분자와 아민화된 폴리이서이미드 이온교환막을 적용한 축전식 탈염공정의 성능 연구)

  • Kim, Ji Seon;Jeong, Joo Hwan;Rhim, Ji Won
    • Membrane Journal
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    • v.25 no.1
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    • pp.60-66
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    • 2015
  • To investigate the performance of the composite carbon electrodes which the ion exchange polymers were directly casted onto porous carbon electrode surfaces, the adsorption/desorption experiments were carried out by varying the feed concentration, feed flow rate, and desorption voltages for the NaCl solution. When the feed concentration was 100 mg/L, the increase of the adsorption time led to the increase of the salt removal due to the increase of the residence time inside the cell while the increase of the feed flow rate from 15 mL/min to 23 mL/min gave the decrease of the salt removal efficiency, 12% because of the short residence time. When the feed concentration was 200 mg/L, the salt removal was shown 10~15% low because of the incomplete desorption within the desorption intervals.

Preparation and Electrochemical Behaviors of Polymer Electrolyte Based on PEO/PMMA Containing Li Ion (Li 이온 포함하는 PEO/PMMA 고분자 전해질의 제조 및 전기화학적 거동)

  • Han, A-Reum;Park, Soo-Jin;Shin, Jae-Sup;Kim, Seok
    • Korean Chemical Engineering Research
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    • v.47 no.4
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    • pp.476-480
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    • 2009
  • A polymer composite electrolyte of a blend of poly(methyl methacrylate)(PMMA) and poly(ethylene oxide) (PEO) as a host polymer, the ethylene carbonate as a solvent, and $LiClO_4$ as a salt was studied. The crystallinity of the polymer electrolytes was evaluated using differential scanning calorimeter(DSC). The ionic conductivity of the polymer electrolytes was measured by frequency response analyzer(FRA) method. The effect of PEO/PMMA blend ratios on the ionic conduction in these electrolytes was investigated. The electrolyte films showed a phase separation due to immiscibility of the PMMA with the PEO. The PMMA-rich phase and the PEO-rich phase were produced during a film casting. The ionic conductivity of blend electrolyte was dependent on the content of PMMA and showed the highest value at 20 wt.%. However, when PMMA content exceeds 20 wt.%, the ionic conductivity was decreased due to the slow ionic transport through the PMMA-rich phase.

Evaluation of Dry Tribological Characteristics of Hybrid Metal Matrix Composites with Temperature Rising (온도 상승에 따른 혼합금속복합재료의 건식 마찰특성 평가)

  • Wang, Yi-Qi;Afsar, Ali-Md.;Song, Jung-Il
    • Composites Research
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    • v.23 no.2
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    • pp.10-16
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    • 2010
  • $Al_2O_3$ fiber and SiC particle hybrid metal matrix composites (MMCs) were manufactured by squeeze casting method investigated for their tribological properties. The pin specimens had different ratios of fiber to particle content but their total weight fraction was constant at 20 wt. %. Tribological tests were performed with a pin-on-disk friction and wear tester. The investigation of the dry tribological characteristics of hybrid MMCs were carried out at room temperature and elevated temperature of$100^{\circ}C$ and$150^{\circ}C$. The morphologies of worn surfaces were examined by scanning electron microscope (SEM) to observe tribological characteristics and investigate wear behavior. The results revealed that the wear resistance improved with the content of SiCp increased of the planar random (PR) MMCs at room temperature. At the elevated temperature, it revealed that the wear resistance of normal (N) MMCs was superior to that of the PR-MMCs due to PR-fibers were easily pulled out holistically from the worn surface. Meanwhile, the coefficient of friction decreased with the temperature increasing.