• Title/Summary/Keyword: Composite Blade

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Development of Program for Modeling of Cross Section of Composite Rotor Blade (복합재료 로터 블레이드 단면 모델링 프로그램 개발)

  • Do, Hyung-Soo;Cho, Jin-Yeon;Park, Il-Ju;Jung, Sung-Nam;Kim, Tae-Joo;Kim, Do-Hyung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.3
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    • pp.261-268
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    • 2011
  • Generally, modeling procedure of cross section of composite rotor blade is complicated and time-consuming, because it is made up of various stiffeners and multiple layers of composite materials. For efficient modeling of cross section of composite rotor blade, a modeling program so called KSec2D, which provides a user friendly GUI, is developed by using a 2D modeling algorithm based on set operation. By the developed program KSec2D, a modeling of complicated cross section of rotor blade is carried out. Through the demonstration, the usefulness of developed program in modeling procedure of cross section of composite rotor blade is verified.

Comparative study of surface roughness between several finishing and polishing procedures on ormocer-based composite resin and nanohybrid composite resin (복합 레진에서 마무리 방법에 따른 표면 거칠기 비교)

  • Jeong, Suk-In;Oh, Nam-Sik;Lee, Myung-Hyeon;Lee, En-Jung;Cho, Jung-Hyeon;Ji, Sung-Won
    • The Journal of Korean Academy of Prosthodontics
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    • v.46 no.2
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    • pp.105-115
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    • 2008
  • Statement of problem: Proper finishing and polishing enhance both the esthetics and the longevity of restored teeth. Blade finishing technique would be suited for smoothing and finishing. Evaluation of this technique are necessary. Purpose: The purpose of this study was to evaluate the blade finishing and polishing procedures on the surface profile and roughness of ormocer-based composite resin and nanohybrid composite resin. Material and methods: The material included a ormocer-based composite resin ($Admira^{(R)}$ & $Admira^{(R)}$ Flow); a nanohybrid composite resin ($Grandio^{(R)}$ & $Grandio^{(R)}$ Flow). One hundred forty specimens of each group were prepared using a mylar strip and randomly divied into blade finishing and rubber polishing groups (n=10). The average surface roughness (Ra) in micrometers was measured and the surface profile was examined by scanning electron microscopy (SEM) (Magnification ${\times}$ 200). The data were analyzed by Mann-Whitney Test at 0.05 significance level. Conclusion: The results of this study indicated that the mylar strip produced the smoothest surface on all materials and among the finishing-polishing methods was not significanct difference (P>0.05). Ormocer-based flowable composite resin performedthe lowest variability in initial surface roughness among the tested materials.

Design Development Test for Composite Wind Turbine Blade (풍력발전기용 복합재 윈드터빈 블레이드의 설계 개발 시험)

  • Lee Chung-Hun;Jung Sung-Hoon;Park Ji-Sang;Kim Tae-Wook
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.22-25
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    • 2004
  • This paper describes method and procedure for DDT (Design Development Test) of composite wind turbine blade composites. The test type of DDT is bending test, such as cantilever beam, based on the rated wind speed of wind power generation system. DDT was carried out in order to compare with the result of FEM analysis, characterize structural stability, verify manufacturing process and review test method of full scale blade.

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Structural Analysis and Test of Composite Wind Turbine Blade (풍력발전기용 복합재 윈드터빈 블레이드의 구조해석 및 실험)

  • Jung Sung-Hoon;Park Ji-Sang;Kim Tae-Wook
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.121-124
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    • 2004
  • The purpose of this study is to define the optimized layer pattern of composite wind turbine blade by using a commercial FEM program and to perform the fatigue test of T-Bolt. FEM analysis is done by using a PATRAN and ABAQUS to get a information about stress distribution ,critical deformation shape and get a critical load factor in local buckling analysis. As a result of the linear and nonlinear structural analysis, layer pattern of blade was optimized. T-Bolt is a connecting part of wind turbine blade and rotor hub, therefore T-bolt is cirtical part of wind turbine blade. T-bolt fatigue test is conducted to get a information of life cycle of T-bolt. The test is done by using a hydraulic actuator system

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A Study on Reliability Validation by Infrared Thermography of Composite Material Blade for Wind Turbine Generator (풍력발전용 복합소재 블레이드의 적외선 열화상 검사를 이용한 신뢰성 검증)

  • Kang, Byung Kwon;Nam, Mun Ho;Lim, Ik Sung
    • Journal of Applied Reliability
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    • v.14 no.3
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    • pp.176-181
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    • 2014
  • In these days, new and renewable energy is getting popular around globe and wind power generator is one of the renewable energy. In this study, we conducted a study on defect detection of composite material blade for wind power generator by applying active infrared thermography and produced a defect test piece by applying composite material used for blade of wind power generator. An infrared thermal camera and 2 kW halogen lamp are used for the purpose of research as equipments. Also, we analyzed temperature characteristic by using infrared thermal camera after checking a heat source on a test piece and found effectiveness of infrared thermography to blade of wind power generator by detecting defects resulting from temperature difference of a test piece, which eventually improve the safety and reliability of the composite material blade.

Bend-Twist Coupling Behavior of 10 MW Composite Wind Blade (10 MW급 복합재 풍력 블레이드의 굽힘-비틀림 커플링 거동 연구)

  • Kim, Soo-Hyun;Shin, Hyungki;Bang, Hyung-Joon
    • Composites Research
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    • v.29 no.6
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    • pp.369-374
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    • 2016
  • In this study, a structural optimal design of 10 MW composite blade was performed using bend-twist coupled(BTC) design concept. Bend-twist coupling of blade means the coupling behavior between the bending and torsional deflections due to the composite lamina with fiber angle biased from the blade longitudinal axis. This can potentially improve the overall performance of composite blade and reduce the dynamic loading. Parametric studies on layup angle, thickness and area of off-axis carbon UD were conducted to find the optimum coupling effect with weight reduction. Comparing the results of fatigue load analysis between conventional model and BTC applied model, the damage equivalent load(DEL) of blade root area were decreased about 3% in BTC model. To verify the BTC effect experimentally, a 1:29 scaled model was fabricated and the torsion at the tip under deflection behavior of blade stiffener model was measured by static load test.

Structural Performance Tests of Down Scaled Composite Wind Turbine Blade using Embedded Fiber Bragg Grating Sensors

  • Kim, Sang-Woo;Kim, Eun-Ho;Rim, Mi-Sun;Shrestha, Pratik;Lee, In;Kwon, Il-Bum
    • International Journal of Aeronautical and Space Sciences
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    • v.12 no.4
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    • pp.346-353
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    • 2011
  • In this study, the structural performance tests, i.e., static tests and dynamic tests of the composite wind turbine blade, were carried out by using the embedded fiber Bragg grating (FBG) sensors. The composite wind turbine blade used in the test is the 1/23 scale of the 750 kW composite blade. In static tests, the deflections along the blade were evaluated. Evaluations were carried out with simple beam theory and quadratic fitting method by using the embedded FBG sensors to predict the structural behavior with respect to the load. The deflections were compared to those obtained from the laser displacement sensor and electric strain gauges. They showed good agreement. Modal tests were performed to investigate the dynamic characteristics using the embedded FBG sensors. The natural frequencies obtained from the FBG sensors corresponding to the nine mode shapes of the blade were compared to those from the laser Doppler vibrometer. They were found to be consistent with each other. Therefore, it is concluded that the embedded FBG sensors have a great capability for measuring the structural performances of the composite wind turbine blade when structural performance tests are carried out.

Structural Design of a 750kW Composite Wind Turbine Blade (750kW급 풍력발전기용 복합재 블레이드의 구조설계)

  • Jung C.K.;Park S.H.;Han K.S.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.18-21
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    • 2004
  • A GFRP based composite blade was developed for a 750kW wind energy conversion system of type class I. The blade sectional geometry was designed to have a general shell-spar structure. The load cases specified in the IEC61400-1 international specification were considered. For withstanding all relevant extreme loads, the structural analysis for the complete blade was performed using a commercial FEM code. The static load carrying capacity, buckling stability, blade tip deflection and natural frequencies at various rotational speeds were evaluated to satisfy the strength requirements in accordance with the IEC61400-1 and GL Regulations. For designing a lightweight blade, the thickness and the lay-up pattern of the skin-foam sandwich structures were optimized iteratively using the DOT program T-bolts were used for joining the blade root and the hub, which were modeled using a 3D FE volume model. In order to confirm the safety of the root connection, the static stresses of the thick root laminate and the steel. bolts were predicted by taking account of the bolt pretension and the root bending moments. The calculated stresses were compared with the material strengths.

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Dynamic prediction fatigue life of composite wind turbine blade

  • Lecheb, Samir;Nour, Abdelkader;Chellil, Ahmed;Mechakra, Hamza;Ghanem, Hicham;Kebir, Hocine
    • Steel and Composite Structures
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    • v.18 no.3
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    • pp.673-691
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    • 2015
  • In this paper we are particularly focusing on the dynamic crack fatigue life of a 25 m length wind turbine blade. The blade consists of composite materiel (glass/epoxy). This work consisted initially to make a theoretical study, the turbine blade is modeled as a Timoshenko rotating beam and the analytical formulation is obtained. After applying boundary condition and loads, we have studied the stress, strain and displacement in order to determine the critical zone, also show the six first modes shapes to the wind turbine blade. Secondly was addressed to study the crack initiation in critical zone which based to finite element to give the results, then follow the evolution of the displacement, strain, stress and first six naturals frequencies a function as crack growth. In the experimental part the laminate plate specimen with two layers is tested under cyclic load in fully reversible tensile at ratio test (R = 0), the fast fracture occur phenomenon and the fatigue life are presented, the fatigue testing exerted in INSTRON 8801 machine. Finally which allows the knowledge their effect on the fatigue life, this residual change of dynamic behavior parameters can be used to predicted a crack size and diagnostic of blade.

Stress Analysis and Sizing for a Glass/Epoxy Composite Wind Turbine Blade (풍력발전기용 대형 복합재 블레이드에 대한 구조 해석 및 사이징에 관한 연구)

  • 이충훈;박진무;홍순곤;박지상;김태욱
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.5-9
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    • 2002
  • This paper presents a method and procedure for stress analysis and sizing in development of structures of a large composite wind turbine blade. Structural requirement of IEC standard was reviewed to set up appropriate analysis method and procedure. Several structural layouts were examined in a viewpoint of a large scale wind turbine blade. For the critical load cases, stress analysis were performed using finite element method. Stacking sequence and thickness of a laminate for each part and location were determined considering stress levels and producibility. Nonlinear geometric analysis was performed to check stability problem due to local buckling of a skin structures.

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