• Title/Summary/Keyword: Composite Blade

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대형 복합재 블레이드의 결함평가 및 신뢰성

  • Gang, Gi-Won
    • Journal of the KSME
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    • v.52 no.7
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    • pp.40-44
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    • 2012
  • 이 글에서는 풍력발전시스템(wind energy conversion system)에 사용되는 대형 복합재 블레이드(composite blade)의 내부 결함 및 이를 통한 신뢰성 평가 동향에 대해 소개하고자 한다.

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Structural Analysis Library Development for Efficient High-Fidelity Composite Rotor Blade and Wing Design with High Aspect Ratio (높은 세장비를 가진 복합재 날개 구조의 효율적인 고기능 설계를 위한 구조해석 해석 라이브러리 개발)

  • Park, Jehong;Jang, Jun Hwan
    • Journal of the Korea Institute of Military Science and Technology
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    • v.22 no.4
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    • pp.460-466
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    • 2019
  • It takes a lot of time and human resources to build a detailed three-dimensional finite element analysis model that is almost similar to the actual structure for sophisticated analysis, and a lot of experience and know-how is required to form a reliable analytical model. In this paper, the one-dimensional beam model connected by stiffness matrix through blade analysis library was compared with the results of three-dimensional analysis with the stress calculated through the process of dimensional restoration analysis based on the principle of virtual work. By comparing the stress calculated through dimensional restoration analysis with the three-dimensional analytical model, We will introduce the development status and application case of the blade analysis library by comparing efficiency and accuracy.

Evaluation of Material Properties about CFRP Composite Adapted for Wind Power Blade by using DIC Method (풍력발전기 블레이드 적용 CFRP 복합재료의 DIC 방법에 의한 재료특성치 평가)

  • Kang, J.W.;Kwon, O.H.;Kim, T.K.;Cho, S.J.
    • Journal of Power System Engineering
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    • v.14 no.5
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    • pp.17-23
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    • 2010
  • In recent, the capacity of a commercial wind power has reached the range of 6 MW, with large plants being built world-wide on land and offshore. The rotor blades and the nacelle are exposed to external loads. Wind power system concepts are reviewed, and loadings by wind and gravity as important factors for the mechanical performance of the materials are considered. So, the mechanical properties of fiber composite materials are discussed. Plain woven fabrics Carbon Fiber Reinforced Plastics (CFRP) are advanced materials which combine the characteristics of the light weight, high stiffness, strength and chemical stability. However, Plain woven CFRP composite have a lot of problems, especially delamination, compared with common materials. Therefore, the aim of this work is to estimate the mechanical properties using the tensile specimen and to evaluate strain using the CNF specimen on plain woven CFRP composites. For the strain, we tried to apply to plain woven CFRP using Digital Image Correlation (DIC) method and strain gauge. DIC method can evaluate a strain change so it can predict a location of fracture.

The Study of Advanced Propeller Blade for Next Generation Turboprop Aircraft -Part II. Static Structural Design and Test (차세대 터보프롭 항공기용 최신 프로펠러 블레이드 연구 -Part II. 정적 구조 설계 및 시험)

  • Choi, Won;Park, Hyun-Bum;Kong, Chang-Duk
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.4
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    • pp.336-343
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    • 2014
  • Modern advanced-turboprop propellers are required to have high structural strength to cope with the thrust requirement at high speed. The high stiffness and strength carbon/epoxy composite material is used for the major structure and skin-spar-foam sandwich structural type is adopted for advantage in terms of the blade weight. As a design procedure for the present study, the structural design load is estimated through investigation on aerodynamic load and then flanges of spars from major bending loads and the skin from shear loads are sized using the netting rule and Rule of Mixture. In order to investigate the structural safety and stability, stress analysis is performed by finite element analysis code MSC. NASTRAN. It is found that current methodology of composite structure design is a valid method through the static structural test of prototype blade.

Stress Analysis of Composite Rotor Blade with Sandwich Structure for Medium Class HAWT (좌굴 및 비선형성을 고려한 중형 수평축 풍력터빈용 샌드위치 복합재 회전날개의 설계 개선에 관한 연구)

  • 공창덕;오동우;방조혁
    • Journal of the Korean Society of Propulsion Engineers
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    • v.2 no.3
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    • pp.1-9
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    • 1998
  • The exhaustion of fossil fuels and serious environmental pollution put the concern about non-po llution energy into the world. On the developments of technology, wind energy has been spotlighted as a non-pollution energy in many countries. This study has carried out the aerodynamic and structural design procedure of the lightweight composite rotor blades with an appropriate aerodynamic performance and structural strength for the 500㎾ medium class wind turbine system. The previous design, which is shell-spar structure, is redesigned to shell-spar- sandwich structure for light weight. Large deformation problem from light weight is examined by non-linear analysis. Local buckling occurred under lower stress than failure stress. The buckling analysis is accomplished to confirm the safety of the composite blade. The stress analysis around pin hole joint part at hub is carried out and it is confirmed that the pin hole is not failed. The results show that the resonance of redesigned blade does not happen in operation range.

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Development of an Intelligent Active Trailing-edge Flap Rotor to Reduce Vibratory Loads in Helicopter (헬리콥터의 진동하중 저감을 위한 지능형 능동 뒷전 플랩 로터 제어 시스템 개발)

  • Lee, Jae-Hwan;Choe, Jae-Hyeok;Shin, Sang-Joon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.492-497
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    • 2011
  • Helicopter uses a rotor system to generate lift, thrust and forces, and its aerodynamic environment is generally complex. Unsteady aerodynamic environment arises such as blade vortex interaction. This unsteady aerodynamic environment induces vibratory aerodynamic loads and high aeroacoustic noise. Those are at N times the rotor blade revolutions (N/rev). But conventional rotor control system composed of pitch links and swash plate is not capable of adjusting such vibratory loads because its control is restricted to 1/rev. Many active control methodologies have been examined to alleviate the problem. The blade using active control device manipulates the blade pitch angle at arbitrary frequencies. In this paper, Active Trailing-edge Flap blade, which is one of the active control methods, is designed to modify the unsteady aerodynamic loads. Active Trailing-edge Flap blade uses a trailing edge flap manipulated by an actuator to change camber of the airfoil. Piezoelectric actuators are installed inside the blade to manipulate the trailing edge flap.

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Quantitative Defects Detection in Wind Turbine Blade Using Optical Infrared Thermography (광 적외선열화상을 이용한 풍력 블레이드의 결함 크기 정량화 연구)

  • Kwon, Koo-Ahn;Choi, Man-Yong;Park, Hee-Sang;Park, Jeong-Hak;Huh, Yong-Hak;Choi, Won Jae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.1
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    • pp.25-30
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    • 2015
  • A wind turbine blade is an important component in wind-power generation, and is generally exposed to harsh environmental conditions. Ultrasonic inspection is mainly used to inspect such blades, but it has been difficult to quantify defect sizes in complicated composite structures. Recently, active infrared thermography has been widely studied for inspecting composite structures, in which thermal energy is applied to an object, and an infrared camera detects the energy emitted from it. In this paper, a calibration method for active optical lock-in thermography is proposed to quantify the size. Inclusion, debonding and wrinkle defects, created in a wind blade for 100 kW wind power generation, were all successfully detected using this method. In particular, a ${\phi}50.0mm$ debonding defect was sized with 98.0% accuracy.

Design Improvement on Wind Turbine Blade of Medium Scale HAWT by Considering IEC 1400-1 Specification (IEC1400-1 규격을 고려한 중형 수평축 풍력발전용 회전날개의 설계개선 연구)

  • 공창덕;정석훈;장병섭;방조혁
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.3
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    • pp.29-37
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    • 2000
  • Because the previous design procedure for the composite wind turbine blade structure using trial and error method takes long time, a improved design procedure by using the program based on classical laminate theory was proposed to reduce the inefficient element. According to the improved design procedure, limitation of strains, stresses and displacements specified by international standard specification IEC1400-1 for the composite wind turbine blade were applied to sizing the structural configuration by using the rule of mixture and the principal stress design technique with a simplified turbine blade. Structural safety for strength and buckling stability was confirmed by the developed analysis program based on the laminate theory to minimize the design procedure. After modifying the preliminary design result with additional structural components such as skin, foam sandwich and mounting joints, stresses, strains, displacements, natural frequency, buckling load and fatigue life were analyzed by the finite element method. Finally these results were confirmed by comparing with IEC1400-1 specification.

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Hydro-elastic analysis of marine propellers based on a BEM-FEM coupled FSI algorithm

  • Lee, Hyoungsuk;Song, Min-Churl;Suh, Jung-Chun;Chang, Bong-Jun
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.3
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    • pp.562-577
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    • 2014
  • A reliable steady/transient hydro-elastic analysis is developed for flexible (composite) marine propeller blade design which deforms according to its environmental load (ship speed, revolution speed, wake distribution, etc.) Hydro-elastic analysis based on CFD and FEM has been widely used in the engineering field because of its accurate results however it takes large computation time to apply early propeller design stage. Therefore the analysis based on a boundary element method-Finite Element Method (BEM-FEM) Fluid-Structure Interaction (FSI) is introduced for computational efficiency and accuracy. The steady FSI analysis, and its application to reverse engineering, is designed for use regarding optimum geometry and ply stack design. A time domain two-way coupled transient FSI analysis is developed by considering the hydrodynamic damping ffects of added mass due to fluid around the propeller blade. The analysis makes possible to evaluate blade strength and also enable to do risk assessment by estimating the change in performance and the deformation depending on blade position in the ship's wake. To validate this hydro-elastic analysis methodology, published model test results of P5479 and P5475 are applied to verify the steady and the transient FSI analysis, respectively. As the results, the proposed steady and unsteady analysis methodology gives sufficient accuracy to apply flexible marine propeller design.

Theory of Thin-Walled, Pretwisted Composite Beams with Elastic Couplings

  • Jung, Sung-Nam;Kim, Chang-Joo;Ko, Jin-Hwan;Kim, Chang-Wan
    • Advanced Composite Materials
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    • v.18 no.2
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    • pp.105-119
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    • 2009
  • In this work, the structural response of thin-walled composite beams with pretwist angle is investigated by using a mixed beam approach that combines the stiffness and flexibility methods in a unified manner. The Reissner's semi-complimentary energy functional is used to derive the stiffness matrix that approximates the beam in an Euler-Bernoulli level for extension and bending and Vlasov level for torsion. The bending and torsion-related warpings induced by the pretwist effects are derived in a closed form. The developed theory is validated with available literature and detailed finite element structural analysis results using the MSC/NASTRAN. Pretwisted composite beams with rectangular solid and thin-walled box sections are illustrated to validate the current approach. Acceptable correlation has been achieved for cases considered in this study. The effects of pretwist and fiber orientation angles on the static behavior of pretwisted composite beams are also studied.