• Title/Summary/Keyword: Composite Blade

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Structural Design of Composite Blade and Tower for Small Wind Turbine System

  • Jang, Mingi;Lee, Sanggyu;Park, Gwanmun;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.2 no.1
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    • pp.38-42
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    • 2015
  • This work is to propose a structural design and analysis procedure for development of the low noise 1kW class small wind turbine system which will be applicable to relatively low speed region like Korea and for the domestic use. The proposed structural configuration has a sandwich composite structure with the E-glass/Epoxy face sheets and the Urethane foam core for lightness, structural stability, low manufacturing cost and easy manufacturing process. Structural analysis including load cases, stress, deformation, buckling, vibration and fatigue life was performed using the Finite Element Method, the load spectrum analysis and Miner rule. In order to evaluate the designed structure, the structural test was carried out and its test results were compared with the estimated results. Moreover Investigation on structural safety of tower was verified through structural analysis by FEM.

Feasibility Study on Packaged FBG Sensors for Debonding Monitoring of Composite Wind Turbine Blade (풍력발전기 복합재 블레이드의 접착 분리 모니터링을 위한 패키징 광섬유 브래그 격자 센서 탐촉자의 사용성 검토)

  • Kwon, Il-Bum;Choi, Ki-Sun;Kim, Geun-Jin;Kim, Dong-Jin;Huh, Yong-Hak;Yoon, Dong-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.4
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    • pp.382-390
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    • 2011
  • Smart sensors embedable in composite wind turbine blades have been required to be researched for monitoring the health status of large wind turbine blades during real-time operation. In this research, the feasibility of packaged FBG sensor probes was studied through the experiments of composite blade trailing edge specimens in order to detect cracking and debonding damages. The instants of cracking and debonding generated in the shear web were confirmed by rapid changes of the wavelength shifts from the bare FBG sensor probes. Packaged FBG sensor probes were proposed to remove the fragile property of bare FBG sensor probes attached on composite wind blade specimens. Strain and temperature sensitivity of fabricated probes installed on the skin of blade specimen were almost equal to those of a bare FBG sensor. Strain sensitivity was measured to be ${\mu}{\varepsilon}$/pm in a strain range from to 0 to 600 ${\mu}{\varepsilon}$, and the calculated temperature sensitivity was to be 48 pm/$^{\circ}C$ in the heating test up to 80 degree.

Flat-type 와이퍼 블레이드의 내구 신뢰성 향상을 위한 연구

  • Jeong, Won-Seon;Seo, Yeong-Gyo;Kim, Hong-Jin;Jeong, Do-Hyeon
    • Proceedings of the Korean Reliability Society Conference
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    • 2011.06a
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    • pp.107-113
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    • 2011
  • The windshield wiper consists of 4 parts: a blade, an arm, a linkage and a motor. The wiper blade makes contact with the windshield and is designed to be operated normally at an angle of 30~50 degrees to the front glass. If the contact pressure between the wiper blade and windshield surface is too high, noise and wear of the rubber will result. On the other hand, if the contact pressure is too low, the performance will do badly, since foreign substances such as dust and stains will not be removed well. The pressure and friction of the wiper blade has a great influence on its effectiveness in cleaning the front window. This is due to the contact of the rubber with the window. This paper presents the dynamic analysis method to estimate the performance of the flat type blade of the wiper system. The blade has a nonlinear characteristic since the rubber is an incompressible hyper-elastic and visco-elastic material. Thus, Structural dynamic analysis using a complex contact model for the blade is performed to find the characteristics of the blade. The flexible multi-body dynamic model is verified by the comparison between test and analysis result. Also, the optimization using the central composite design table is performed.

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Aerodynamic and Structural Design for Medium Size Horizontal Axis Wind Turbine Rotor Blade with Composite Material (복합재를 이용한 수평축 풍력터빈 회전 날개의 공력 및 구조설계에 관한 연구)

  • 공창덕;방조혁;오동우;김기범;김학봉
    • Journal of the Korean Society of Propulsion Engineers
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    • v.1 no.2
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    • pp.12-21
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    • 1997
  • Nowadays, non-pollution energy sources have been strongly needed because of the exhaustion of fossil fuels and serious environmental problems. Because wind energy can be enormously obtained from natural atmosphere, this type of energy has lots of advantages in a economic and pollution point of view. This study has established the aerodynamic and structural design procedure of the rotor blade with an appropriate aerodynamic performance and structural strength for the 500㎾ medium class wind turbine system. The aerodynamic configuration of the rotor blade was determined by considering the wind condition in the typical local operation region, and based on this configuration aerodynamic performance analysis was performed. The rotor blade has the shell-spar structure based on glass/epoxy composite material and is composed of shank including metal joint parts and blade. Structural design was done by the developed design program in this study and structural analysis, for instance stress analysis, mode analysis and fatigue life estimation, was performed by the finite element method. As a result, a medium scale wind turbine rotor blade with starting characteristics of 4m/s wind speed, rated power of 500㎾ at 12m/s wind speed and over 20 years fatigue life has been designed.

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Fabrication of Organic-Inorganic Nanocomposite Blade for Dicing Semiconductor Wafer (반도체 웨이퍼 다이싱용 나노 복합재료 블레이드의 제작)

  • Jang, Kyung-Soon;Kim, Tae-Woo;Min, Kyung-Yeol;Lee, Jeong-Ick;Lee, Kee-Sung
    • Composites Research
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    • v.20 no.5
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    • pp.49-55
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    • 2007
  • Nanocomposite blade for dicing semiconductor wafer is investigated for micro/nano-device and micro/nano-fabrication. While metal blade has been used for dicing of silicon wafer, polymer composite blades are used for machining of quartz wafer in semiconductor and cellular phone industry in these days. Organic-inorganic material selection is important to provide the blade with machinability, electrical conductivity, strength, ductility and wear resistance. Maintaining constant thickness with micro-dimension during shaping is one of the important technologies fer machining micro/nano fabrication. In this study the fabrication of blade by wet processing of mixing conducting nano ceramic powder, abrasive powder phenol resin and polyimide has been investigated using an experimental approach in which the thickness differential as the primary design criterion. The effect of drying conduction and post pressure are investigated. As a result wet processing techniques reveal that reliable results are achievable with improved dimension tolerance.

Thermal Effect on the Vibration Characteristics of Pretwisted Rotating Blade (열 효과를 고려한 비틀림이 있는 회전 블레이드의 진동 특성)

  • Kee, Young-Jung;Kim, Ji-Hwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.810-815
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    • 2002
  • Vibration analysis of rotating blade is the main purpose of this study. In the present work, general formulation is proposed to analyze the rotating shell-type structures including the effect of centrifugal force, Coriolis acceleration and initial twist. Furthermore, simplified equations are derived for the case of an open circular cylindrical shell. Based on the concept of degenerated shell element with the Reissner-Mindlin's assumptions, the finite element method is adopted for solving the governing equations. In addition, it is investigated the effect of thermal load on the vibration characteristics of pretwisted blade. Numerical results are summarized for the various parameters such as rotating speed, angle of pretwist and stacking sequence of a composite blade. Also, present results are compared with the previous works and experimental data.

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Structural design and evaluation of a 3MW class wind turbine blade

  • Kim, Bum-Suk
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.2
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    • pp.154-161
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    • 2014
  • This research presents results of structural designs and evaluations for 3MW Wind Turbine Blade by FEM analysis. After the GFRP model was designed as a baseline model, failure check by Puck's failure criterion and buckling analysis were accomplished to verify safety of wind turbine blade in the critical design load case. Moreover, applicability of two kinds of carbon spar cap model, was studied by comparing total mass, price and tip deflection to the GFRP model. The results showed that the GFRP model had sufficient structural integrity in the critical design load case, and the carbon spar cap model could be a reasonable solution to reduce weights, tip deflections.

Approximate Modeling of Doctor Blade Contact Pressure for Realization of Uniform Image Quality (균일 화상 품질 구현을 위한 닥터 블레이드 접촉압력 근사모델링)

  • Choi, Ha-Young;Park, Seung Chan;Lee, Jongsoo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.241-247
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    • 2013
  • The doctor blade is equipped in a toner cartridge and is a device to maintain the uniform thickness of a toner by controlling the pressure on the developing roller. The contact pressure between the developing roller and the doctor blade is one of the significant factors for image quality and durability of toner cartridge. The purpose of this study is to develop approximation model in order to minimize the time and cost which are needed much required in making optimal design of the doctor blade. Central composite design was used for the design of experiment and response surface design was used for approximation. The data for contact pressure were acquired through finite element analysis and data of image density and toner weight were acquired through experiment. The approximation model developed in this study has presented very high fitness.

Vibratory Hub Loads of Helicopters due to Uncertainty of Composite Blade Properties (복합재료 블레이드의 불확실성을 고려한 헬리콥터 허브 진동하중 해석)

  • You, Young-Hyun;Jung, Sung-Nam
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.7
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    • pp.634-641
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    • 2009
  • In this work, the behavior of vibratory hub loads induced due to the uncertainties of composite material properties for each of the participating rotor blades is investigated. The random material properties of composites available from the existing experimental data are processed by using the Monte-Carlo simulation technique to obtain the stochastic distribution of sectional stiffnesses of composite blades. The coefficients of variation (standard deviation divided by the mean) obtained from the sectional stiffness constants are used as an input to the comprehensive aeroelastic analysis code that can evaluate the hub loads of a rotor system. It is found that the uncertainty effects of composite material properties inevitably bring a dissimilarity to the rotor system. The influence of hub vibration response with respect to the individual stiffness (flatwise bending, chordwise bending and torsion) changes is also identified.

Strain Recovery Analysis of Non-uniform Composite Beam with Arbitrary Cross-section and Material Distribution Using VABS (VABS를 이용한 임의의 단면과 재료 분포를 가진 비균일 복합재료 보의 변형률 복원 해석)

  • Jang, Jun Hwan;Ahn, Sang Ho
    • Composites Research
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    • v.28 no.4
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    • pp.204-211
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    • 2015
  • This paper presents a theory related to a two-dimensional linear cross-sectional analysis, recovery relationship and a one-dimensional nonlinear beam analysis for composite wing structure with initial twist. Using VABS including a related theory, the design process of the composite rotor blade has been described. Cross-sectional analysis was performed at cutting point including all the details of geometry and material. Stiffness matrix and mass matrix were linked to each section to make 1D beam model. The 3D strain distributions within the structure were recovered based on the global behavior of the 1D beam analysis and visualize numerical results.